基于PLC的自动化立体仓库控制系统设计-毕业论文.docx

PAGE PAGE III 基于PLC的自动化立体仓库控制系统设计 摘要 在现代化持续推进与生产规模不断扩大的背景下，构建立体仓库对于物流生产系统的作用日趋凸显。本文尝试将仓库细分成多个区域，再将各区域分为真实或者虚拟的位置。结合真实或者虚拟的位置，根据进出仓库的货物频率，将货物在对应的位置进行存储，由此来实现运营效率的提升。该系统以高级变频器与PLC控制器进行驱动，以闭环交流伺服系统进行控制，通过光电传感器对堆垛机的反应位置予以检测，同时还对堆垛机的工作流程、位置检测、运动控制等内容进行了分析，为堆垛机的固定提供了解决措施。另外，研究了上位机是怎样对PLC运行状态进行监控的。最后，通过PLC来控制堆高机系统，从而实现对货位信息的处理，此次设计的堆高机系统实现了控制方式四种，分别为手动、在线、维护、自动；进出站的货物运输方式三种。经运行模拟，本文设计的堆料机系统定位准确、运行平稳、安全可靠，与设计要求相符。 关键词:物流管理；自动化立体仓库；步进电机；可编程控制器 Absrtact With the continuous expansion of modern production scale of enterprises,three-dimensional warehouse has become an important and indispensable link in production logistics system,and stacker is its key equipment.The idea of this paper is to divide the whole warehouse into several areas,and then divide each area into real and virtual locations.Combining virtual and real locations,according to the frequencies of goods entering and leaving the warehouse,the goods are stored in the corresponding locations to improve operation efficiency.The system described in this paper is controlled by advanced PLC controller and closed-loop AC servo system driven by frequency converter.The photoelectric sensor is used to detect the position of the stacker.The working process of the stacker is analyzed.The movement control and location detection methods of the stacker are studied.The positioning scheme of the stacker is realized.The operation of PLC is monitored by the upper computer system,and the information of cargo location is processed,which solves the problem of optimizing the access path of stacker to cargo.Finally,PLC is used to control the stacker system,realizing the four control modes of online,automatic,manual and maintenance of the stacker system designed in this paper,and three modes of inbound and outbound freight transportation.Finally,an example of the program and the main functions of the host computer monitoring system are given.Through the simulation operation of the laboratory,the stacker system runs smoothly,locates