无损检测方案说明.pdfVIP

中粮生物化学（安徽）股份有限公司 改造项目（燃料乙醇） 无损检测方案 编 制： 审 核： 批 准： 中国三冶集团有限公司 二〇一七年三月六日 目录 一、工程概述· ············································1 1.1 工程概况· ·············································1 1.2 编制依据及验收规范· ···································1 1.3 检测工程要求· ·········································1 二、主要检测项目的保证措施· ······························1 2.1 概述··················································1 2.2 射线检测方案· ·········································1 2.3 超声检测方案· ·········································6 2.4 渗透检测方案· ·········································7 2.5 磁粉检测方案· ·········································10 2.6 保证措施· ·············································13 三、安全技术措施· ········································16 3.1 人员要求· ·············································16 3.2 设备要求· ·············································16 3.3 人员防护· ·············································16 3.4 现场防护· ·············································16 四、应急预案· ·············································17 五、无损探伤 JSA 分析及防护方法· ··························18 无损检测方案 一、 工程概述： 1.1 工程概况 中粮生物化学（安徽）股份有限公司（燃料乙醇）项目共有三十台储罐，依据相关规 范及标准，对罐体进行无损检测工作。 1.2 编制依据及验收规范 1.2.1 GB50128-2005 《立式圆筒形钢制焊接储罐施工及验收规范》 ； 1.2.2 NB/T47013.1 ～6-2015 《承压设备无损检测》； 1.2.3 GB50341-2014 《立式圆筒型钢制焊接油罐设计规范》 ； 1.2.4 SH/T3167-2012 《钢制焊接低压储罐》； 1.2.5 NB/T47015-2011 《压力容器焊接规程》； 1.2.6 HG/T20569-2013 《机械搅拌设备》； 1.2.7 计图纸文件要求的其他规范、规程； 1.2.8 GB18871-2005 《射线卫生防护基本标准》。 1.3 检测工作要求 1.3.1 发酵区储罐探伤要求： 底及次圈罐壁纵焊缝 100 ％射线探伤，Ⅲ级合格；底及次圈罐壁环焊缝和其余各圈 纵焊缝 20 ％射线探伤，Ⅲ级合格；其余各圈环焊缝 2 ％探伤，Ⅱ级合格；罐壁所有丁字 焊缝 100 ％射线探伤，Ⅱ级合格；底圈壁板与罐底内外角焊缝 100 ％磁粉探伤，Ⅰ级合 格；罐底边缘板（外缘 300mm ）对接焊缝 100 ％射线探伤，Ⅱ级合格；罐底板