APQP先期产品质量规划讲义.pptxVIP

?TüV Rheinland Taiwan Ltd.@ 2003 TüV Rheinland Taiwan Ltd. All rights reserved.APQPIntroduction講師：顏光華 蔡建河 2003-08-13~15先期產品品質規劃與管制計劃(APQP)APQP A (Advanced) 先期的 P (Product) 產品 Q (Quality) 品質 P (Planning) 規劃CP C (Control) 管制 P (Plan) 規劃 APQP的淵源APQP的前身是福特汽車的AQP(AdvancedQuality Planning)編輯APQP CP (Control Plan管制計劃)的時候，為了調合三大汽車廠及卡車廠本身的APQP需求，以福特的Mr. Mike Mazur為主的團隊，參考各廠之特色，撰寫了APQP and Control Plan (先期產品品質規劃與管制計劃)先期產品品質規劃和管制計劃效益降低顧客與供應商在產品品質規劃方面之複雜性做為供應商與分包商在產品品質規劃需求上容易溝通之方法滿足顧客之資源指引推動早期明定變更之要求避免晚期變更準時提供低成本之合格產品What is the AIAG’s APQP Reference Manual? APQP手冊的目的It Is General Information 泛用資訊It Does Not Address Specific Manufacturer Information or Requirements 非強制要求It is NOT Auditable 非稽核用It Does NOT Address Any Specific Industry or Manufacturer 不限產業BasicsDo NOT try to write a procedure just like the APQP reference manual. 不要 100% copy 該手冊Look at what YOU are doing and relate it to the APQP process described by the reference manual. 查核貴公司活動與手冊規定的關聯性Be ready to explain ‘Equivalencies’ - Where and How and What your system does which fulfills APQP timeline elements.解釋貴公司做法與手冊規定的一致性The Target Goal目標Continuous improvement持續改善Mass productionPre-launchPrototypeLSL規格下限USL規格上限產品品質規劃時序圖概念啟始認可計畫認可原型試作量試量產規劃生產計畫產品研發製程發展產品/製程驗收生產迴饋與矯正計畫/定義研發守案產品研發/驗證製程研發/驗證產品 / 製程驗收生產階段/迴饋矯正QS 9000APQP Involves: QS 條文與APQP的關聯性4.1 Management Responsibility4.2 Quality System4.3 Contract Review4.4 Design Control4.5 Document and Data Control4.6 Purchasing4.9 Process Control4.10 InspectionQS 9000APQP Involves:4.11 Inspection, Measuring and Test Equipment4.12 Inspection and Test Status4.13 Control of Nonconforming Product4.14 Corrective Action4.15 Handling, Storage, Packaging and Delivery4.16 Quality Records4.18 Training4.19 Servicing4.20 Statistical TechniquesEach APQP is Unique 每一APQP都是獨一無二的Because of product and program differences 產品及計劃不同Timing and sequence are dependent upon customer needs and expectations 依客戶需求及期望展開時間及順序Product complexity 產品複雜性 Stamping 沖壓 Sub-assembly 組立New 新產品Modif