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KY trainingDate July 2008Environmental Safety management officeJapan/Asia Pacific general divisionAGC AutomotiveHisashi Nishiyama CONTENT General information about KYSafety activity in Japan / Asia4 round KYTTaking picture of your JobShort KY at your shop floorGeneral information about KY What is KYT ?Kiken Yochi TrainingKiken is “Danger or Risk”Yochi is “Anticipation or Prediction”history of KYT in JapanStarted zero- accident activity in 1973 because of lots of accident in JapanKYT started in 1978New KYT started in 1982 with “pointing and calling” Human errorRisk Assessment (find risk by KYT)Cage/FenceKYTHazard(Machine)(Lion)Human AccidentDifference between KY and RAKY:Kyken-Yochoi(Danger-Prediction)RA : Risk AssessmentAGC Automotive Japan/Asia Pacific DifferenceRA seminar.Next time, if you needKYRAscopeSelection of dangertimeobjectiveDaily jobALL machine, All processBrain storming typeSystematic search1 min – 5 min(Short-KY)one year and continuallyDanger preventionBy personal senseDanger preventionByGuard / fenceAGC Automotive Japan/Asia Pacific Main Safety Activity based on KY and RAApproach from machine-side Approach from human-side KY TrainingFinding risk by Patrol, Near-miss info, KY RA (hardware countermeasure)Short KY at TB, Self-KY(Human error prevention)To achieve “safety culture”AGC Automotive Japan/Asia Pacific Swiss Cheese ModelRisk AccidentMulti-protection Potential risk Management(policy)Make holes smaller by RANo-guard(hardware)No-Safety manual(software)Make holes smaller by KYHuman error(human behavior)Laminated ARG March 24, 2007He starts to climb the ladderWhat happened?Can you imagine?What happened?Can you imagine?The door of the stockerEmergency stopThe chain was removed from the door of the stocker, and chain was long, being able to enter without pulling the safety plug out. CONTENT General information about KYSafety activity in Japan / Asia4 round KYTTaking picture of your JobShort KY at your shop floorPPM of Lost time in Japan / Asia Regio
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