精益生产基本概念介绍.pptxVIP

精益生产基本概念介绍; SPS 的四个主要组成部分 4 Key Elements Of The Solectron Production System;;消除缺陷的二个途径;;客户愿意付钱, 并使产品发生转变或给产品增加价值的行为才是有价值的生产活动 Activities that transform the products, or add value to the products which the customer is willing to pay for. 例如 / Examples： 贴装元件 Mounting components on the board; 集成电路程序烧制 Programme IC 印刷电路板放入盒子 Secure PCB to the chassis; 手工插装元件 Handload the components; 波峰焊操作等 Wave solder the PCB etc ;什么是可增加附加值的行为？/ What are Value–Enabled (VE) activities ?;什么是浪费？/ What is waste ?;什么是七大浪费？/ What is “7 + 1 Waste” ?;消除7大浪费;生产过剩 / Overproduction;等待材料和机器操作时不做任何事 Doing nothing while waiting for materials or machine to complete a process. 机器和人力利用率低下 Under utilise machine or manpower 实质浪费时间会降低生产运作 Essential waste time can be filled with productive activities 重新平衡生产线会减少等待时间 Rebalance activities to remove waiting time. 例子 / Examples - 提早到达, 等待开会 - Arriving an hour early for a meeting; - 开会迟到, 所以其他与会人员等待 - Coming late for a meeting while the rest are waiting for you; - 板子等待压配合 - Boards awaiting press-fit; - 手工组装的操作员等待板子 - Handload operators waiting for boards etc.;运输 / Transportation;库存 / Inventory;多余的工作程序 / Over Processing;多余动作 / Motion;;才能、智力 / Talent Intellect;我该怎样排除浪费？/ How can I contribute to eliminate waste ?;Jidoka (Autonomation);什么是 5S? / What is “5S” ?;;设备效率 / OEE (Overall Equipment Effectiveness);我能为改善OEE做什么? / How can I help to improve OEE ?;你知道一辆赛车在大奖赛中换4个轮胎需要多少时间吗? Do you know how much time is taken for a racing car in the Grand Prix to have all 4 tyres changed? 你认为你将要花多少时间去换4个轮胎? How long do you think you will need to change 4 tyres? 你知道需要多少时间换一个生产线吗? Do you know how much time is taken to convert one line? 我们能进一步改善我们现在的换线时间吗? Can we further improve our current conversion time ? 你知道哪些因素会造成换线过程中的浪费吗? Do you know what are the elements and waste in the change-over process ? 我们能改善它吗? Can we improve it ? ;为什么快速换线对我们重要？/ Why SMED is important to us ?;Change Over 的重要元素/ Important elements in change-over;我可以如何减少换线时间？/ How can I help