通用匈牙利工厂精益生产实践.pptxVIP

Lean Activities Overview GE Energy Hungary;Lean Implementation 2004-2007;Suggestion evaluation and award system;5S – monthly audit and competition;Combustion SMED on CL cone press machine Combustion Fuel Nozzle Assembly line Combustion TP 7E-9E mixed model line Stator Diaphragm teething machine Stator Nozzle stg23 Single Piece Flow Stator Shroud Lead time and WIP reduction Jenbacher Design container assembly line;SMED on CL cone press machine;Observation;Reduce external time;Using 3P to design process to change the tool in 10 minutes;Before;;Locate shadow board to the console;Fuel Nozzle Assembly line;Job-shop workstations One operator assembles one endcover No flow;Pulse line 2005;;;Chain driven;;Pulse Line;TP 7E-9E mixed model line;Process at a glance; Operator Need: 3 fitter 3 welder 1 NDT 1 FPI 1 Milling 1 Quality;7E-9E mixed line ?7E Fixture transfer;Improve material flow;Kaizen activity;;Kaizen activity;Target:;TP 9E Production Flow;Diaphragm teething machine;Old teething machine;;Using 3P to design new machine;;Nozzle stg23 Single Piece Flow;Standard work combination sheet for manual operations ;;Kaizen activity;LOCATOR;SET BOOK;Diaphragm supermarket;;Extend the flow to milling operation;;Kaizen activity;Nozzle stg23 Single Piece Flow 2004-2006;Shroud Lead time and WIP reduction;;;;Design container assembly line;Takt Time and assembly stations;= 320 / 9 =35.5 hrs;Align sequences to assy. stations 2,;Align sequences to assy. stations 3,;;1;Assembly ws. and sequences;7-ways for layout design;;Layout design #3;Workstations in bay4;;Operator and space requirement;Rail system;Dollies;First container on the line;Assembly of scaffolds ;3 Containers on the line ;Working on the roof ;First container on the testline