生产过程控制教材(英文版).pptx

Process Capability (Cp / Cpk / Pp / Ppk)Global Training Material;Contents;Process Capability - Evaluating Manufacturing Variation;Section 1 Variation, Tolerances and Dimensional Control;Two Types of Product Characteristics;;Two Types of Processes;Shewhart (1931);Tolerances;Measurement Report;Example of Capability Analysis Data;Process Capability - What is it?;Why Make Process Capability Studies;;Section 2. Population, Sample and Normal Distribution;The Bell Shaped (Normal) Distribution;“Population Parameters〞 ? = Population mean ? = Population standard deviation;The Normal Distribution;What Measurements Can Be Used to Describe a Process or System ?;Example: ;sST - often notated as ??or sigma, is another measure of dispersion or variability and stands for “short-term standard deviation〞, which measures the variability of a process or system using “rational〞 sub-grouping.;d2* values for SST; ;The Difference Between SST and sLT !! ;The difference between the standard deviations sLT and sST gives an indication of how much better one can do when using appropriate production control, like Statistical Process Control (SPC).;The difference between sST and sLT;Exercise 1: Sample Distributions;Section 3. Cp and Cpk Concept;;;What is the Difference Between Cp and Cpk?;What Do These Indexes Tell Us ??;Cpk - With a 2-sigma safety margin;Cpk 1.67 the process NOT CAPABLE;What Do These Indexes Tell Us ??;Cp and Cpk Indices and Defects(both tails of the normal distribution);The Effects of Cpk and Cp on FFR;Exercise 2: Cp and Cpk;Estimate Cp and Cpk?;Estimate Cp and Cpk? - A);Estimate Cp and Cpk? - B);Estimate Cp and Cpk? - C);Estimate Cp and Cpk? - D;Section 4. Use of the NMP Data Collection Spreadsheet;Example of how to Collect Data ;Data Collection Sheet (DMM00024-EN-5.0);Data Collection Sheet (DMM00024-EN-5.0);Graphical Presentation: Histogram;Graphical Presentation: X-bar and R-Chart;Graphical Presentation - Time Series Plot;Exercise 3: Cpk Data Spreadsheet;Section 5.C