年产70万吨棒材生产工艺设计.docVIP

PAGE 2 毕业设计说明书 设计（论文）题目：年产70万吨棒材生产工艺设计 摘 要 PAGE VI PAGE 1 综 述 2 摘 要 棒材作为小型材的重要组成部分，在我国的钢铁生产中占有重要的地位，尤其在近几年的城市建设以及房地产开发的热潮中，棒材的使用量在钢铁材料中占有很大比例。近年来，我国大多数棒材厂都进行生产线的改造，使生产设备和工艺更能满足生产需求。 本设计以唐钢棒材厂为参考，设计年产70万吨棒材车间工艺，典型产品为φ16mm螺纹钢。典型产品的设计以GB1499-91和GB1301-91为准则，按照车间设计的步骤，介绍了棒材的产品范围、产品应用领域，产品特性及本厂的建厂经济依据，确定了产品生产大纲，在此基础上计算了典型产品总延伸计算、轧制道次，确定了轧机设备、轧机布置形式，进行了压下规程设计、孔型设计、轧制速度、轧制图表、年产量计算，温降计算、辊缝计算、轧制压力计算，并校核了轧辊强度和电机的过载发热情况。之后进行了辅助设备选择校核，保括加热炉形式、穿水冷却、冷床能力计算以及金属平衡、燃料消耗计算等。 本设计的棒材生产车间采用165mm连铸方坯，以全线高刚度轧机为基础，全线采用无扭连轧。参观实习唐钢棒材生产线的生产工艺与设备以及车间布置，并对现场的生产工艺设备进行分析，设计中参考了该生产线的部分生产参数，并参阅了国内有关棒材轧机的先进工艺、轧机的装备、技术、孔型系统及一些辅助设备的文献，力求使本车间生产工艺达到当代连轧棒材工艺水平，能够满足生产高精度棒材要求，实现生产线运行流畅、事故率少、成材率高。 关键词 棒材；螺纹钢；生产工艺；孔型设计；辅助设备 Abstract Abstract Abstract As an important part of the small section, bar occupies an important position in the iron and steel production in China, especially in recent years, the use of bar is in a large proportion of iron and steel materials in the urban construction and real estate development boom. In recent years, most of the bar production line factories changing production equipment and technology to meet production needs better. According to the design of the Tangshan Iron and Steel Bar Plant, an annual output of 70 million tons of bars workshop process is designed. And the typical product is φ16mm rebar. It is designed to GB1499-91 and GB1301-91 as a criterion. According to the design steps of the workshop, the following aspects are completed, such as the introduction of the product range, applications, and features, the economic accordance of building the workshop, identifying the outline of the production, calculating the total extension of typical product on this basis, determining the rolling mill passes and the rolling mill, the mill layout, designing the rolling schedule ,conducting the pass design and rolling speed, drawing the rolling chart , calculating the annual output and the temperature during the rolling process, the roll gap, the rolling pressure, checking th