精益生产之全面生产维护TPM.pptVIP

TPM Step 6 Implement 5S Housekeeping and Organization Purpose: To ensured sustained cleanliness and organization Execution: Sort Remove obsolete and broken equipment Set In Order Everything in a designated place Shine Top to bottom cleaning Standardize Allow time and maintain frequency Sustain Long term improvement * * 第九十二页，共一百零一页。 TPM 步骤7 监控设备综合利用率OEE,鼓励合作 目的:不断总结并改善机器的性能并加强维修和生产部门的合作 注意事项: 需要定期进行TPM工作总结 追踪现行的活动进度状况 确定下一个需改善的区域 需要时采取校正措施 * * 第九十三页，共一百零一页。 TPM Step 7 Monitor OEE and encourage cooperation Purpose: To continuously review and improve machine performance and cooperation between Maintenance and Production Considerations: Have regularly scheduled TPM reviews Track progress of ongoing activities Identify areas for future improvements Initiate corrective action when needed * * 第九十四页，共一百零一页。 TPM 步骤7TPM 衡量指标 对任一过程,衡量指标都能既监控过程性能又表现TPM效果 设备的利用率(OEE) 可用水平AL 作业水平OL 质量水平QL 设备综合利用率OEE 故障平均间隔时间 (MTBF) 维修平均间隔时间 (MTTR) * * 第九十五页，共一百零一页。 TPM Step 1“On Floor Activities” A Thorough Cleaning Includes: Removing all chips and other debris Thorough Degreasing Compressed air for controls Changing filters, lubricants, etc. Lubricating moving parts and joints Removing unnecessary tooling, hardware, supplies, etc. “You have to get your hands dirty!” * * 第六十页，共一百零一页。 TPM 步骤1“现场活动” 维修项标示色码 标签上须标示的信息: 机器的资产编号 机器位置及故障位置 投入使用的日期及使用人 机油泄漏—橙色 冷却液泄漏—绿色 空气泄漏 – 黄色 机器故障 – 粉红色 电气问题--蓝色 * * 第六十一页，共一百零一页。 TPM Step 1“On Floor Activities” Repair Tag Color Codes Information Needed on Tags Asset number of machine Location and relative position of defect on machine Name of originator and date Oil Leaks - Orange Coolant Leaks - Green Air Leaks - Yellow Machine Defects - Pink Electrical Problems - Blue * * 第六十二页，共一百零一页。 关注TPM清洁效果 降低停机时间70% 之前 – 砂粒及碎屑很严重 无法调试 运行速度降低 故障接连发生 之后 – 跨功能工作的成果 更换缺损的零部件 调试校正 恢复至设计速度且保持品质 * * 第六十三页，共一百零一页。 Focused TPM Cleaning Effort Reduced Downtime by 70% Before – Severe Grit and Chips Out of adjustments Running at reduced speeds Constant