柴油机曲轴加工工艺说明书.docx

HL195柴油机曲轴零件的工艺 及钻床夹具设计 学 院 机电工程学院 专 业 机械设计制造及其自动化 班 级 学 号 25 姓 名 谈振兴 指导教师 负责教师 沈阳航空航天大学 2016年6月 摘 要 曲轴是车辆发动机的关键零件之一，其性能好坏直接影响到车辆发动机的质量和寿命。曲轴在发动机中承担最大负荷和全部功率，承受着强大的方向不断变化的弯矩及扭矩，同时经受着长时间高速运转的磨损，因此要求曲轴材质具有较高的刚性、疲劳强度和良好的耐磨性能。发动机曲轴的作用是将活塞的往复直线运动通过连杆转化为旋转运动，从而实现发动机由化学能转变为机械能的输出。 发动机曲轴的作用是将活塞的往复直线运动通过连杆转化为旋转运动，从而实现发动机由化学能转变为机械能的输出。 本课题以HL195型柴油机曲轴的加工工艺的分析与设计进行研究。工艺路线的拟定是工艺规程制订中的关键阶段，是工艺规程制订的总体设计。工艺路线合理与否，不但影响加工质量和生产率，而且影响到工人、设备、工艺装备及生产场地等的合理利用，从而影响生产成本。所以，本次设计是在仔细分析曲轴零件加工技术要求及加工精度后，合理确定毛坯类型，经过查阅相关参考书、手册、图表、标准等技术资料，确定各工序的定位基准、机械加工余量、工序尺寸及公差，最终制定出曲轴零件的加工工序。 关键词：曲轴；发动机；工艺规程设计；夹具设计；毛坯制造；工艺分析 Abstract Crankshaft is one of the key parts of the vehicle engine, its performance directly affects the quality and life of the vehicle engine. Bear in the engine crankshaft and the maximum total power load, under strong direction changing moment and torque, high-speed operation while experiencing prolonged wear, thus requiring the crankshaft of a material having high rigidity, fatigue strength and good resistance grinding performance. The role of the engine crankshaft is linear reciprocation of the piston into rotational motion through the link, in order to achieve the engine by the chemical energy into mechanical energy output. The role of the engine crankshaft is linear reciprocation of the piston into rotational motion through the link, in order to achieve the engine by the chemical energy into mechanical energy output. This paper to analyze and design HL195 diesel engine crankshaft processing technology was studied. Routing is the process of preparation of regulations to develop the critical stage is to develop the overall design process specification. Reasonable process route or not, will not only affect the processing quality and productivity, but also affects the rational use of workers, equipment, process equipment and production sites, etc., thus affecting production costs. Therefore, this design is, after careful analysis of crank parts processing technology an