moldflow注塑常见问题分析与解决文.pptVIP

调整方法 调整模具设定：检查模板是否翘曲变形；检查模具的凸凹模是否能够正确闭合；清理模面异物等 调整机器设定：调高锁模力 调整成形条件：较低塑料温度；降低射出量；降低充填速度；降低射出压力、保压压力等 3 Injection Molding Process The injection molding process is relatively simple. Resin is melted, forced into a cold mold at high pressure, cooled, and then ejected from the mold. Let’s take a little more time to look at this process further. First, resin enters the hopper and then is plasticated. It is plasticated by a revolving screw located in a heated barrel. The screw moves back to develop the necessary shot size. Next, the mold closes, then the Screw is moved forward to force the molten polymer through the melt delivery system and into the cold mold. This is usually accompanied by high pressures. Once the cavity is completely filled, a pressure is applied to the screw for a certain length of time in order to keep the material in the cavity. 4 Injection Molding Process Continued Next, The packing is completed (pressure released) due to the gate freezing off. The process now enters the cooling stage. This allows the part and melt delivery system to cool enough in order to open the mold. During this cooling stage, the screw moves back to prepare for the next shot. After the cooling is complete, and the mold opens in order to eject the part. 2 Cycle The cycle time may vary depending on process conditions, material, and part geometry. 3 Injection Molding Cycle This graphic represents a typical injection molding cycle. The total cycle defines how long it takes to manufacture one part. It is comprised of all the items listed above. We will now look at each of these items and provide a definition and some valuable information. 注塑成型机 锁模机构 液压机构 料斗 螺杆 料管 加热器 模具冷却系统 进料口与喷嘴 注塑成型机分为柱塞式和螺杆式，由注塑系统、锁模系统以及模具组成。 注塑系统 —是注塑机的主要部分，它能够使树脂原料在柱塞或螺杆的推动或旋转推进下均匀塑化，在高压下快速注入模具。 锁模系统 —注塑机上实现锁合模具、启闭模具和顶出制件的机构。 模具 —模具是为了将树脂原料做成某种形状的部件。 注塑机选择相关参数设定 机器锁模力: 如果分析超过预设值, 其分析结果会提出警告 塑料/液压压力比: 使用分析决定,实际上塑料压力在整个周期上设定 液体压力: 通常为注射压力的10% 压力切换: 没有典型使用形式，但可以用来设限其最高压力 模腔压力切换:如果压力超过设定自