Introduction-to-Poka-Yoke防错技术培训和案例.ppt

Poka-yoke and Jidoka:  Continuous improvement to Zero Quality ControlIntroduction to Poka Yoke2023/1/311 Quality and Human Error“To err is human…” …Alexander PopeHuman beings make mistakes, human beings sometimes forget.If you rely on a human being to produce quality product and not make a mistake or not forget sometimes…..Then you really do not care to make a quality product.ADDRESS QUALITY ISSUES THROUGH THE PROCESS.2023/1/312 Evolution of Key “Lean” Concepts1945: Just In Time1948: Pull: Withrawal by subsequent processes1953: “Supermarket” systems1947: Dual machine handling, “L” shaped layout1953: Work cells in “U” shaped layouts1950: Multi (3-4) machine handling, rectangular or “U” shaped layout1955: Water spider concept1962: Kanban, company wide, internal1965: Kanban, external suppliers1950: Andon, visual control Set-up reduction: internal external, 1st stages of SMED: 1950Shigeo Shingo begins consulting relationship with Toyota: 1954Inspired by Toyota “Foolproofing” measures, develops methodology to apply techniques to source inspection: 1965SMED methodology formalized: Fool proofing techniques and the concept of “autonomation” (Poka-yoke) “Zero Defects” concept: 1975Zero Quality Control concept: 1977Shigeo ShingoToyota Taichii Ohno= Concepts related to Poka-yoke2023/1/313 ContentsIntroduction to Poka-yoke and types of inspection systemsPoka-yoke SystemsPoka-yoke MethodsCommon Mistake Proofing DevicesPoka-yoke exercisesShingo Quiz2023/1/314 Poka-yoke and Jidoka: Simple ClearPoka-yoke: Poka-yoke prevents defects from being madeJidoka: Prevents defects from being passed on to the next step in the processHuman Inspection Human Intervention Mistake Proofing with machine assist Toll-gateInspectionat Finished Goodsor the end of main processesIn-ProcessInspectionFinal Inspection may decrease, operators may do required process inspectionsVisual InspectionJidokaThe beginning of autonomation - signif