机械制造基础23_砂型铸造英文课件.pdfVIP

Fundamentals of Machenical Manufacturing Zhou Jiming Northwestern Polytechnical University 2014 Fall Zhou Jiming (NWPU) Fundamentals of Engineering Materials 2014 Fall 1 / 46 Part XII Expendable-mold Casting Processes 1 Introduction 2 Sand Casting 3 Cores and Core Making 4 Expendable-mold processes using single-use patterns Zhou Jiming (NWPU) Fundamentals of Engineering Materials 2014 Fall 2 / 46 Introduction Introduction Factors to consider for castings ◮ Desired dimensional accuracy ◮ Surface quality ◮ Number of castings ◮ Type of pattern and core box needed ◮ Cost of required mold or die ◮ Restrictions due to the selected material Three categories of molds ◮ Single-use molds with multiple-use patterns ◮ Single-use molds with single-use patterns ◮ Multiple-use molds Zhou Jiming (NWPU) Fundamentals of Engineering Materials 2014 Fall 3 / 46 Sand Casting Sand Casting Sand casting is the most common and versatile form of casting. Granular material is mixed with clay and water and Packed around a pattern for mold fabrication. Gravity flow is the most common method of inserting the liquid metal into the mold Metal is allowed to solidify and then the mold is removed Zhou Jiming (NWPU) Fundamentals of Engineering Materials 2014 Fall 4 / 46 Sand Casting Sand Casting (a) A pattern board is placed between the bottom(drag) and top (cope) halves of a flask, with the bottom side up. (b) Sand is then packed into the bottom or drag half