轧钢厂加热炉顺控系统设计.docVIP

摘要 步进式加热炉是轧钢厂生产环节中重要的热处理设备,加热炉顺控系统的自动化控制，直接影响轧钢厂的生产效率。本文以轧钢厂步进式加热炉的顺控系统为设计背景，在介绍步进式加热炉的工作原理基础上，针对目前轧钢厂加热炉的发展，分析了步进式加热炉的组成，工作原理及各自的优缺点。 国内大多数钢厂现在采用步进式加热炉，实际生产中大多数不能实现钢坯输送的完全自动化。基于步进式加热炉的控制系统的现状，本文首先完成了加热炉顺控系统的HMI软件、STEP7编程软件、PLC硬件、通讯设备的配置选型及系统架构设计工作。对顺控系统主要设备上料台架、装钢机、炉门、炉内步进梁、出钢机及液压站的控制，板坯物料跟踪进行深入的研究和分析，给出了控制策略和计算方法。为了满足加热炉高产、优质、低耗、增效及高度自动控制的要求，本系统充分考虑到系统的完整性和技术的先进性，采用了无缝连接的西门子WINCC监控开发软件+高性能S7-416 CPU+ET200M分布式控制系统结构，完成了加热炉顺控系统主要工艺流程画面的设计工作。采用高性能CPU提高了加热炉顺控系统程序数据处理能力和控制精度，从而提高了加热炉控制系统的稳定性和生产效率，达到节能增效的目的。 关键字： 加热炉；步进梁；PLC；HMI软件；PROFIBUS通讯； Abstract Reheating furnace is an important heat treatment equipment for production of rolling mill, automatic control of sequence control system of heating furnace, rolling mill directly affects the production efficiency. In this paper, the sequential control system of rolling mill reheating furnace as the design background , based on introducing the principle for reheating furnace industry at present, the development of heating furnace of steel rolling plant , analyzed the composition of reheating furnace , working principle and their respective advantages and disadvantages. Most of the steel mills in China now use the step type heating furnace, and most of the actual production can not realize the complete automation of the steel billet transmission. Based on the status of the control system of the walking beam furnace, the HMI software, STEP7 programming software, PLC hardware, communication equipment configuration selection and system architecture design of the reheating furnace control system are completed in the paper. In order to control the main equipment of the main control system, such as the main equipment, the loading rack, the steel loading machine, the furnace door, the walking beam in the furnace, the tapping machine and the hydraulic station, the slab material tracking is further studied and analyzed, and the control strategy and calculation method are given. In order to meet the heating furnace with high yiel