procast教程2分析和总结.docx

Gravity-Sand This tutorial will guide you step by step in the ProCAST set-up of a sand casting simulation. The geometry used for this tutorial is composed of a: casting sand box cores 本指南将指导你在 ProCAST 中一步一步地建立一个砂型铸件模拟。 本指南中需要的几何模型包括: 铸件 砂型 砂芯 Load the sand.mesh model in PreCAST 1、在 PreCAST 中加载 sand.mesh 模型 Please enter first the case name under the Case field of the file manager and press the PreCAST menu PreCAST will load first a ProCAST file (d.dat) if it is present in the current directory . If PreCAST does not find any ProCAST file, it will look for a MeshCAST file (.mesh) with the corresponding prefix. And if there is no MeshCAST file, you will have to use the Open file menu of PreCAST in order to look for the right file. 首先在 file manager中的 Case 区域添入工程名称，点击PreCAST 菜单。 PreCAST 将首先加载一个PreCAST 文件(d.dat)，如果这个文件在当前目录中。如果 PreCAST 没能找到一个PreCAST 文件，它将搜索一个带有相应前缀的MeshCAST 文件 (.mesh)。如果没有 MeshCAST 文件，你将不得不用PreCAST 菜单中的 Open 文件菜单来搜索正确的文件。 Check the geometry PreCAST indicates automatically the number of materials, the total number of nodes and of elements. The units and the global size of the model are shown These information and the volume of the different components are available in the File menu - Check geometry options. 2、检查几何模型 PreCAST 自动显示材料的数量，节点和零件的总数。模型的单位和轮廓尺寸也将显示。 这些信息和不同零件的体积在菜单File menu - Check geometry 选项中。 Assign material properties to the casting, mold and cores. In this case, Ductile Iron is assigned to the casting material, Sand silica to the mold and Steel_H13 to the core domains. 3、对铸件、砂型、砂芯设置材料参数。在本例中，铸件材料为球铁，砂型材料 为硅砂，砂新材料为Steel_H13 。 Create and Assign the Interfaces between the components In this case all interfaces have to be converted from EQUIV to COINC. In order to validate this choice, press the Apply button. 4、创建和设置不同零件的界面 在本例中，所有的界面将 EQUIV 转化成 COINC。为了使该项选择有效，点击Apply 按钮。 Once the interfaces are created, assign a heat transfer value to each interface. Typical values are 500 W/m2K between casting and sand and 1000 W/m2K between casting and steel