基于Moldflow的联想手机外壳注塑成型.docVIP

本科生毕业设计（论文） PAGE PAGE IV PAGE PAGE IV 摘 要 基于CAE技术，以普通手机外壳为实例，介绍了Moldflow Insight软件在注塑模具设计中的应用。首先，分析塑件的工艺性及注塑成型特点，而后应用CAD建立了产品的几何模型；运用CAE模流分析软件Moldflow进行有限元模型的前期处理，其中包括导入三维模型、划分网格、设置工艺条件和确定最佳浇口位置。确保了浇注系统和冷却系统设计的合理性后，运用正交设计法安排实验方案，得到各参数及其交互作用对翘曲的影响度，初步确定工艺参数最优组合方案，对影响显著的因素作单因素影响模拟分析，研究翘曲和体积收缩率受单独影响的变化趋势，结合正交试验结果，最终确定较合理的工艺参数优化组合。最后，采用优化工艺方案进行模拟分析，得到最佳质量的制品。 关键词 注塑模具；正交试验；Moldflow Abstract Based on the CAE technology,chosen ordinary mobile phone shell,paper introduced the application of the injection mould design with Moldflow Insight software . First of all, The paper analysed the plastics manufaturability and features in its injection molding process and established application of CAD product geometry model. It used CAE mold flow analysis software moldflow to simulate and analyse which including import 3D model, dividing into grid, setting up technological conditions and determining the best gate location. making sure the rationality of the design of cooling system and gating system.The paper got effect Factors of warping invarious parameters and interaction by arranging the plan using the orthogonal design method.Whats more,it briefly determinated the technology parameters optimization combination scheme,simulated and analysed notable factors alone.In this way it worked out the change trend of warping and volumetric shrinkage which caused by parameters Combined with the orthogonal experiment results,it eventuallt determined the reasonable parameters.In the last,it got the better plastic product quality with the optimum process seheme. Key words: injection mould; the orthogonal experiment; Moldflow 目 录 TOC \o 1-3 \f \h \z 17000 第1章 绪 论 1 14175 1.1 本课题研究的目的和意义 1 19059 1.2 CAE技术的理论方法及应用 2 12349 1.3 模具国外CAD/CAM/CAE技术的发展 3 763 1.4 模具国内CAD/CAM/CAE技术的发展 3 6877 1.5 模具CAD/CAM/CAE技术发展的趋势 4 3478 1.6 本课题研究的主要内容 5 1598 第2章 产品注塑方案的设计 6 27134 2.1 注塑产品有限元模型的建立 6 21764 2.1.1 建立塑料零件三维模型 6 22446 2.1.2 模型导入前处理 7 23922 2.2 制件有限元的初始化网格划分 7 86