新型饲草揉碎机可靠性预测与分配的研究.pdfVIP

巴机械与加120

饲料研究FEEDRESEARCHNO.012024

新型饲草揉碎机可靠性预测与分配的研究

赵立翔翟之平*翟小艺兰月政王金鑫袁东海

（内蒙古工业大学机械工程学院，内蒙古呼和浩特010051）

摘要：试验针对新型饲草揉碎机工作过程中普遍存在关键零部件故障率较高且整机可靠性较低的问题，采

用专家评分法对饲草揉碎机进行可靠性预测，改进综合因素法（IFM）进行可靠性分配。结果显示，饲草揉碎机

可靠性预测值为0.668，无法满足我国饲草揉碎机可靠性标准要求。基于预测结果对可靠性进行重新分配，为转

子与动力传动部分分配了较低的失效率权重、较高的可靠度；为揉碎机机体分配了较高的失效率权重、较低的可

靠度。重新分配各子系统可靠度后，整机的可靠度为0.90259，满足饲草揉碎机系统可靠性要求。研究表明，研

究可为饲草加工机械可靠性预测与分配提供方法参考。

关键词：新型饲草揉碎机；可靠性预测；专家评分法；可靠性分配；改进IFM方法

中图分类号：S817.1文献标识码：A

Doi:10.13557/ki.issn1002-2813.2024.01.022

Studyonreliabilitypredictionanddistributionofnewforagecrusher

ZHAOLi-xiangZHAIZhi-pingZHAIXiao-yiLANYue-zhengWANGJin-xinYUANDong-hai

Abstract:Inviewofthehighfailurerateofkeypartsandlowreliabilityofthewholemachineintheworkingprocessof

thenewforagecrusher,theexpertscoringmethodwasusedtopredictthereliabilityoftheforagecrusher,andtheIFMwas

usedtoallocatethereliability.Theresultsshowedthatthepredictedreliabilityvalueofforagegrasscrushingmachinewas

0.668,whichcouldnotmeettherequirementsofreliabilitystandardofforagegrasscrushingmachineinChina.Reliability

wasredistributedbasedonthepredictionresults,andlowerfailurerateweightsandhigherreliabilitywereassignedto

rotorandpowertransmissionparts.Highfailurerateweightandlowreliabilitywereassignedtothecrusherbody.After

redistributingthereliabilityofeachsubsystem,thereliabilityofthewholemachinewas0.90259,whichmetthereliability

requirementsofforagekneadingmachinesystem.Thestudyindicatesthattheresearchcanprovideamethodofreference

forreliabilitypredictionanddistributionofforageprocessingmachinery.

Keywords:newforagecrusher;reliabilityprediction;expertscoringmethod;reliabilityallocation;i