WPS焊接工艺规程.ppt

Weldingprocedurespecification(WPS)

焊接工艺标准

KevinMo;WhatisaWPS?

什么是焊接工艺标准(WPS)?;WhatisincludedbyaWPS?

WPS的内容;WhotakechargeofcompilingWPS?

WPS应该由谁制定?;AvailabilityoftheWPS

WPS的可得性;AuthorizedbyAI

授权检验师检查;+;;WeldProcessSelection

焊接工艺选择;Variables焊接变素;EssentialslistedinAWSD1.1

AWS对各种焊接方法重要变素的规定;EssentialsinGMAWorFCAW

GMAWandFCAW中的重要变素(AWS);Electricalparameters焊接参数

Achangeintheamperageforeachdiameter每种焊丝直径的电流变化超过10％

Achangeintypeofcurrent(acordc)orpolarityandmodeoftransfer(GMAWonly)电流极性变化或GMAW过渡模式变化

Achangeinthevoltageforeachdiameter，surpass7%电压改变超过7％

Anincreaseordecreaseinthewirefeedspeedforeachelectrodediametersurpass10%送丝速度改变超过10％;Achangeinthetravelspeedsurpass25%焊接速度改变超过25％

Anincreaseinheatinputsurpass10%热输入增加超过10％

Shieldinggas保护气

Achangeinshieldinggasfromasinglegastoanyothersinglegasormixtureofgas,orinthespecifiednominalpercentagecompositionofagasmixture,ortonogas保护气从单种气体变为其它单种气体或混合气体

;Achangeintotalgasflowrate气体流量增加大于50％或减小超过20％

Achangetoashieldinggasnotcoveredin。改变为不包含在AWSA5.18,5.28,A5.20,A5.29中的保护气。

General一般条件

ForthePQRgroovearea,anincreaseordecrease25%inthenumberofpasses对于与PQR坡口面积相同的，焊道数改变超过25％

Achangeinpositionnotqualified焊接位置改变为未经评定的位置。

;Achangeindiameter,orthickness,orboth,notqualifiedbyTable2工件直径或厚度未在评定范围之外。

AchangeinbasemetalorcombinationofbasemetalsnotlistedonthePQR母材未经评定

VerticalWelding:Foranypassfromuphilltodownhillorviceversa立焊：任何焊道从上到下焊接或相反

Achangeingroovetype(e.g.,single-Vtodouble-V),坡口形式变化〔例如，单V到双V)

;Achangeinthetypeofgroovetoasquaregrooveandviceversa从任何坡口形式改变为直边或相反

Achangeexceedingthetolerances,includingdecreasingofgrooveangle,decreasingofrootopening,increasingofrootface.坡口角度减小，坡口间隙减小以及钝边增加超过公差范围

Theomission,butnotinclusion,ofbackingorbackgouging取消衬垫或清根

Decreasefrompreheattemperature6by15C