注塑成型概论.pptVIP

Action:1.Purgeheatingcylinder2.Lowermaterialtemperatureby:-reducingcylindertermperature-decreasingscrewspeed-reducingbackpressure3.Lowernozzletemperature4.Checkresidencetime5.Checkmachinerypurging6.Shortenoverallcycle7.Checkhopperandfeedzoneforcontaminants8.Checkforpropercoolingoframandfeedzone9.Provideadditionalventsinmould10.MovemouldtosmallershotsizepresstoreduceresidencetimeAction:1.Increasemelttemperature2.Increasemouldtemperature3.Decreaseinjectionspeed4.Eliminatecontamination5.Checkpercentageregrind6.Drymaterial7.Purgeequipment8.Changematerial9.RadiusallsharpcornersatgateCheckmouldtexturesAction:1.Checkventingchannelsfordirt2.Decreaseinjectionspeed3.Decreaseinjectionpressure4.Useprogrammedinjection5.Checkforheatermalfunctioning6.Reducescrewr.p.m.7.Decreasenozzletemperature8.Reducemelttemperature9.Improvemouldcavityventing:-addventstoejectorpins-addventstopartinglineofpart10.Enlargegatetoreducefrictionalburning11.Alterpositionand/orincreasegatesize1.Decreaseinjectionspeed2.Checknozzleheating3.Increasemouldtemperature4.Increasemelttemperature5.Increasegatesize6.Avoidgatingatthicksection7.Modifygatelocationorangle:directlyintowallorpin8.UsetabgateorsubmarinepluspinAction:1.Increasedosage2.Increaseinjectionpressure3.Increaseboostertimeforward4.Increasematerialtemperaturebyincreasingcylindertermperature5.Increasemouldtemperature,ifglass-filled6.Checkmaterialflowlengthvswallsectionthickness7.Increasenozzlediameter8.Checkrestrictionsofnozzle,runnersandactualgating9.Increasegatesizeofsprueandrunnersystem成型温度管理要項树脂熔融温度材料烘乾温度循环油温度模具温度料管温度冷卻水温度廠房內温度內厚不均一,冷卻不均一圖示熔合線澆口材料溢流池澆口型芯PL成型后,在此線切斷流動方向密合孔結合線

0.02~0.05排氣孔2~3排氣溝排氣用頂出梢氣體排氣梢0.