水钢高碳钢脱碳控制机理分析及控制措施.pdfVIP

2025年第1期水钢高碳钢脱碳控制机理分析及控制措施

水钢高碳钢脱碳控制机理分析及控制措施

练昌李勇董学强刘月游建刘明波111121

渊1.首钢水钢技术中心2.首钢水钢钢轧事业部贵州六盘水553028冤

摘要院本文通过对高碳钢在加热炉内加热过程中产生的化学反应原理理论分析袁阐述了铸坯

表面脱碳产生的原因袁以及脱碳现象在加热过程中的演变规律袁结合水钢高碳钢生产过程中铸

坯表面脱碳的实际情况袁提出了加热温度控制尧炉后残氧含量尧各段空燃比控制尧炉膛压力控制尧

炉内铸坯的布置以及生产过程组织等袁采取多方面措施袁使高碳钢的脱碳控制取得了较好的效

果袁使后续拉过程和产品质量的稳定性得到有效改善遥

关键词院高碳钢曰加热过程曰化学反应曰脱碳原因曰脱碳演变规律

AnalysisofDecarburisationControlMechanismandControlMeasuresforHigh

CarbonSteelofShuigang

111121

LianChangLiYongDongXueqiangLiuYueYouJianLiuMingbo

(1.TechnologyCenter,ShougangShuichengIronSteel(Group)Co.,Ltd.,Liupanshui553028,Guizhou,China,2.Idustrial

DepartmentofSteelingandRolling,ShougangShuichengIronSteel(Group)Co.,Ltd.,Liupanshui553028,Guizhou,China.)

Abstract:Throughatheoreticalanalysisofthechemicalreactionmechanismsoccurringduringthe

heatingprocessofhigh-carbonsteelinfurnaces,thispaperelucidatesthecausesofsurfacedecarbur鄄

izationincastingbilletsanditsevolutionpatternsduringheating.Bycombiningtheactualdecarbur鄄

izationconditionsobservedintheproductionofhigh-carbonsteelatShuigang,weproposecompre鄄

hensivemeasuresincludingheatingtemperaturecontrol,post-furnaceresidualoxygencontentregula鄄

tion,air-fuelratiooptimizationineachfurnacezone,furnacepressureadjustment,rationalbilletar鄄

rangement,andproductionscheduling.Theimplementationofthesemeasureshassignificantlyim鄄

provedthedecarburizationcontrolofhigh-carbonsteel,therebyenhancingthestabilityofsubsequent

wire-drawingprocessesandproductquality.

Keywords:high-carbonsteel;he