42CrMo传动轴花键轴套断裂失效分析.pdfVIP

2023年第52卷第21期热加工工艺ISSN1001-3814

Vol.52No.212023HotWorkingTechnologyCN61-1133/TG

引用格式：赵敬，不勿：.42CrMo传动轴花键轴套断裂失效分析[J].热加工工艺，2023,5221)：145-147+151.

DOl:10.14158/ki.1001-3814

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42CrMo传动轴花键轴套断裂失效分析

赵敬，刘德政，杨高元，黄洛川

机械与工程学院，湖北襄阳441053)

（湖北文理学院木

摘要：通过光学显微镜、扫描电镜、显微硬度计等方法对传动花键轴套断裂失效的原因进行分析。结果表明，花键

轴套的化学成分及硬度均符合要求。花键轴套长期在残留腐蚀介质和应力的作用下发生应力腐蚀开裂及扩展。由于叠

加焊接应力和套装应力的耦合作用，形成穿透性裂纹，导致花键轴套承受载荷水平降低，最终在扭矩的作用下在穿透性

应力腐蚀裂纹尖端发生扭转断裂。

关键词：花键轴套；42CrMo钢；应力腐蚀；应力

中图分类号：TG441.7文献标识码：A文章编号：1001-3814(2023)21-0145-03

FractureFailureAnalysisof42CrMoTransmissionSpline

eShaftSleeve

ZHAOJing,LIUDezheng,YANGGaoyuan,HUANGLuochuan

(SchoolofMechanicalEngineering,HubeiUniversityofArtsandScience,Xiangyang441053,China)

Abstract:Thefracturecausesofatransmissionsplineshaftsleevewereanalyzedbymeansofopticalmicroscope,

scanningelectronmicroscope,microhardnesstester.Theresultsshowthatthechemicalcompositionandhardnessofthespline

shaftsleeveareinaccordancewiththerequirement.Thestresscorrosioncrackingandpropagationoccurinthesplineshaft

sleeveduetothelong-termactionofresidualcorrosivemediumandstress.Underthecouplingactionofsuperimposed

weldingstressandsuitstress,thepenetratingcrackforms,whichresultsinthedecreaseofloadperformanceofthesplineshaft

sleeve,andfinallytorsionfractureoccursatthepenetratingstresscorrosioncracktipundertheactionoftorque.

Keywords:splines