电机转子钎焊钎料不爬坡分析研究.pdfVIP

HotWorkingTechnology2022,Vol.51,No.17

电机转子钎焊钎料不爬坡分析研究

谢贵生，李磊，武媛

（中车永济电机有限公司，山西永济044502）

摘要：为了解决印度分公司电机转子钎料和钎剂国产化过程中出现的钎料不爬坡问题，使用ONH联测仪、DSC

差示扫描量热仪、能谱仪分别测定了钎料的氧含量、熔化温度区间和夹杂物含量，使用扫描电镜分析了钎料的金相组

织，使用高温润湿炉分析了钎剂流铺性和钎料润湿性，找出了钎料不爬坡的原因，即钎料中的O、S和P含量高，钎剂高

温去膜作用弱。采取提高钎焊温度和延长钎焊时间的措施，完成了印度分公司转子用钎料国产化验证。

关键词：牵引电机；钎焊；不爬坡；钎料；钎剂

DOI:10.14158/j.cnki.1001-3814.

中图分类号：TG425*.2文献标识码：A

AnalysisonNon-climbingSlopeofBrazingFillerMaterial

duringBrazingofMotorRotor

XIEGuisheng,LILei,WUYuan

(CRRCYongjiElectricCo.,Ltd.,Yongji044502,China)

Abstract:Inordertosolvethenon-climbingslopeproblemofbrazingfllermaterialintheolocalizationprocessof

brazingfillermaterialandfluxformotorrotorsinIndiabranch,theoxygencontent,meltingtemperaturerangeandinclusion

contentofthebrazingfllermaterialweretestedbyusingtheONHinstrumentaldetermination,DSCdiferentialscanning

calorimetryandenergydispersespectroscopy(EDS),respectively.Themicrostructureofthebrazingfillermaterialwas

analyzedbyusingscanningelectronmicroscopy(SEM).Thefluxspreadabilityandwetingbehaviorofthebrazingfller

materialwereanalyzedusinghightemperaturewettingfurmace.Thereasonofnon-climbingslopeofthebrazingfillermaterial

wasfoundout,whichishighO,SandPcontentofthebrazingfllermaterialandweakabilitytoremoveoxidefilmofthe

brazingfluxathightemperature.Themeasuresofincreasingbrazingtemperatureandprolongingbrazingtimeweretaken,and

thelocalizationverificationofthebrazingfllermaterialforrotorbrazinginIndiabranchhadbeencompleted.

Keywords:tractionmotor;brazin