TP347H高温再热器管泄漏原因分析及检验处理.pdfVIP

HotWorkingTechnology2019,Vol.48,No.21

TP347H高温再热器管泄漏原因分析及检验处理

张聪慧，陈国胜

(山西国际能源集团有限公司，山西太原030002)

摘要：某电厂TP347H材质高温再热器管频繁泄漏。通过宏观及无损检测、压扁、化学成分、硬度检测、金相等方

法对高温再热器管进行泄漏原因综合分析并提出相应处理措施。结果表明，管屏上相邻管子之间温差过大造成的热疲

劳损伤、结构应力及焊接工艺不当造成的焊接热裂纹和再热裂纹缺陷是高温再热器管泄漏的根本原因。经管屏分割、敷

设浇注料、鳍片纵向切割等降低应力和规范焊接工艺的措施后，再热器管至今运行良好，未发生任何异常。

关键词：高温再热器；TP347H；管屏温差；热疲劳；焊接

DOI:10.14158/j・cnki・1001-3814.2019.21.043

中图分类号:TG111.91文献标识码：A文章编号：1001-3814(2019)21-0174-05

LeakageCauseAnalysisandInspectionofTP347HHighTemperature

ReheaterTube

ZHANGConghui,CHEGuosheng

(ShanxiInternationalEnergyGroupCo.,Ltd.,Taiyuan030002,China)

Abstract:ThehightemperaturereheatertubesofTP347Hinapowerplantleakedfrequently.Theleakagecausesofhigh

temperaturereheatertubeswerecomprehensivelyanalyzedbymeansofmacroscopicandsurfacenondestructivetesting,

flattening,chemicalcomposition,hardnesstesting,metallographicexamination,andthecorrespondingtreatmentmeasures

wereputforward.Theresultsshowthat,thethermalfatiguedamagecausedbyexcessivetemperaturedifferencebetweensome

adjacenttubesonthetubescreenandweldingthermalcrackandreheatcrackdefectscausedbyimproperstructuralstressand

weldingprocesswerethefundamentalcausesofleakageofhightemperaturereheatertubes.Bydividingpipescreen,laying

castable,cuttingflippersinlongitudinaldirectionandothermeasurestoreducestress,andstandardizingweldingprocess,they

havebeenrunningwellsofar,andnoanomalieshaveoccurred.

Keywords:hightemperaturereheater;TP347H;tubescreentemperaturedifference;thermalfatigue;welding

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