超临界W火焰锅炉水冷壁管频繁拉裂泄漏事故原因分析.pdfVIP

HotWorkingTechnology2022,Vol.51,No.15

超临界W火焰锅炉水冷壁管频繁拉裂

泄漏事故原因分析

黄丹，曾小义，杨建军，贺道先，肖海平4

(1.

源有限公司，云南昭通657000;4.华北电力大学能源动力与机械工程学院，北京102206)

摘要：以东方锅炉厂早期生产的某600MW超临界W火焰锅炉的水冷壁管频繁拉裂泄漏事故为例，对水冷壁管

进行了宏观分析、温度场及应力分析、运行参数分析、化学分析、金相分析、力学性能分析。结果表明，在W型火焰锅炉

特有的炉膛结构存在的热负荷分布不均及焊接残余应力基础上，鳍片与水冷壁之间结构与设计尺寸存在问题。因鳍片

宽度偏大、鳍片温度梯度大，鳍片内部应力过大，并且在机组启停和变负荷过程中交变应力的共同作用下，鳍片上出现

疲劳裂纹并扩展，并最终导致管子被拉裂。

关键词：超临界W火焰锅炉；水冷壁；鳍片；疲劳裂纹

DOI;10.14158/j.cnki.1001-3814.

中图分类号：TG441.7文献标识码：A

AnalysisonCausesofFrequentRuptureandLeakageofWaterWallPipe

ofSupercriticalWFlameBoiler

HUANGDan,ZENGXiaoyi?,YANGJianjun,HEDaoxian,XIAOHaiping

(1.ChongqingElectricPowerCollege,Chongqing400043,China;2.SchoolofMaterialScienceandEngineering,Sichuan

University,Chengdu610065,China;3.YunnanEnervatingPrestigeEnergyCo.,Ltd.,Zhaotong657000,China;4.Schoolof

Energy,PowerandMechaniclEngineering,NorthChinaElectricPowerUniversity,Bejing102206,China)

Abstract:Takingfrequentcrackingleakageaccidentofwaterwaltubeina600MWsupercriticalWflameboilerearly

productedbyDongfangboilerfactoryasexample,themacroscopicanalysis,temperaturefieldandstressanalysis,operation

parametersanalysis,chemicalanalysis,metallographicanalysisandmechanicalpropertyanalysisofthewaterwalltubewere

carriedout.TheresultsshowthatbasedontheunevendistributionofheatloadinfurnacestructureofWtypeflameboilerand

weldingresidualstress,thereareproblemsinthestructureanddesigneddimensionsbetweenfinandwaterwall.Becauseof

largewidthofthefin,largetemperaturegradientofthefin,theinternalstressofthefinistoolarge,andunderthejointaction

ofthealte