钢-铝异种金属激光自熔搭接焊的数值模拟研究.pdfVIP

HotWorkingTechnology2018，Vo1．47，No．5

钢一铝异种金属激光自熔搭接焊的数值模拟研究

张书权，曹霞，栗慧，姚君山一

(常州工学院机械与车辆工程学院，江苏常州2l3032)

摘要：利H{SYSWELD有限元软件对钢一铝异种金属的激光rj熔搭接焊进行了数伉模拟，包括钢IF和留¨_．

钢F两种搭接接，比较了两种接头的温度场、特征点的热循环曲线、沿焊缝纵干¨横的焊接残余应J及贱余变形分

布、结果表明，激光焊起始时的温度瞬问超过材料的熔点：钢上钒下搭按接的最高温度高于上钢搭接接义的温

度模拟结果与测温试验结果吻合较好、扳焊缝叶】心线J的残余应乃以托应力为主，钢板焊缝中心线上的残余应力以

压嘘力为主。沿畦直于焊缝疗向I二，板在焊缝及附近lX域的残余应力以扣应力为主．存远离缝的域以应力为

主．而钢板焊缝叶1心域的残余廊JJ为ni心力，缝阴侧熔合区的拉应力达到最大值。这两种搭接接头I·I’板的

拨残余变形均大于钢板实际的钢钎{焊接牛产Ill，可以适当加大对铝及其合金的火紧力l

关键词：钢一铝异种金属；温度场；应力场；数值模拟

DOI：10．141580．cnki．1001-3814．2018．05．056

中图分类号：TG456．7文献标识码：A文章编号：1001．3814(2018)05—0222．05

NumericalSimulationStudyonLaserSelf-meltingLapWelding

ofSteelandAluminumDissimilarMetal

ZHANGShuquan，CAOXia，LIHui，YAOJunshan

(SchoolofMechanicalVehicleEngineering，ChangzhouInstituteofTechnology，Changzhou213032，China)

Abstract：Thenumericalsimulationoflaserself-meltinglapweldingofsteel—aluminumdissimilarmetalswascarriedout

byusingfiniteelementsoftwareSYSWELD，whichincludesthetwolapjointsofaluminiumonsteelandsteelonaluminum．

Thetemperaturefieldofthewtojoints，thethermalcyclecurvesofthecharacteristicpointsandthedistributionofwelding

residualstressandresidualdefomrationalongtheweld’Slongitudinalandtransversedirectionwerecompared．Theresults

showthat-theweldingtemperatureexceedsthematerialmeltingpointinstantaneouslyatthebeginningoflaserwelding．The

highesttemperatureofthelapjointofthesteelontheatuminumishigherthanthatofthelapjointofthealuminumonthe

stee1．Thesimulationresultsofthetemperatureareconsistentwiththeexperimenatlresults．Theresidualstressontheweld

centerlineofthealuminumplateismainlytensilestress，andtheresidu