起重机二节臂筒体断裂失效分析.pdfVIP

分析研究ANALYSISRESEARCH

起重机二节臂筒体断裂失效分析

朱安陆

江苏省特种设备安全监督检验研究院徐州分院徐州221000

摘要：文中采取断口形貌分析、金相组织分析及理化检验等方式对起重机二节臂筒体的断裂失效进行了研究分

析。其中，断口形貌分析显示，筒体断裂起源于焊接缺陷区域，沿熔合线快速扩展形成裂纹，断面放射线呈典型

人字纹，其断裂属于混合机制的准解理断裂；金相组织分析表明，定位焊焊缝区和角焊缝热影响区出现了粗大的

马氏体，增加了焊接接头的脆性；理化检验结果表明，定位焊焊缝区和角焊缝热影响区硬度高于母材，虽化学成

分测试结果满足Q550MD标准要求，但断裂伸长率略低，室温下冲击功偏低，脆性较大。

关键词：起重机；二节臂；准解理；焊接缺陷；高强钢

TH213.6A

中图分类号：文献标识码：文章编号：1001-0785（2025）12-0024-06

Abstract:Thefracturefailureofthesecond-sectioncraneboomcylinderwasinvestigatedthroughfracturemorphology

analysis,metallographicstructureanalysis,andphysicalandchemicalinspection.Thefracturemorphologyanalysis

revealedthatthefractureoriginatedfromtheweldingdefectareaandrapidlypropagatedalongthefusionline,forming

cracks.Thecross-sectionalmorphologyexhibitedatypicalherringbonepattern,indicativeofaquasi-cleavagefracture

characterizedbyamixedfailuremechanism.Metallographicanalysisshowedthatcoarsemartensitewaspresentinthetack

weldzoneandtheheat-affectedzoneofthefilletweld,whichsignificantlyincreasedthebrittlenessoftheweldedjoint.The

physicalandchemicalexaminationresultsindicatedthatthehardnessofthetackweldandtheheat-affectedzoneofthefillet

weldexceededthatofthebasemetal.AlthoughthechemicalcompositiontestresultsmettherequirementsoftheQ550MD

standard,theelongationatbreakwasslightlylower,theimpactenergyatroomtemperaturewasreduced,andthematerial

exhibitedgreaterbrittleness.

Keywords:crane;twosectionboom;quasicleavage;weldingdefect;highstrengthsteel

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