直齿圆柱内齿轮双向镦挤精密成形工艺研究.pdfVIP

HotWorkingTechnolog2019,Vol.48,No.5

直齿圆柱内齿轮双向徹挤精密成形工艺研究

郭广超，陈凌翔

(新乡职业技术学院机械工程系，河南新乡453000)

摘要：现有直齿圆柱内齿轮成形工艺存在轮齿角隅填充不饱满、模具结构复杂、成形力大等一些不足，采用了一种

双向傲挤闭式模锻新工艺，分析了新工艺特点。以某20齿的直齿圆柱内齿轮为研究对象，创建了三维模型，利用

Deform-3D软件对成形过程进行了数值模拟。载荷-行程曲线表明，变形过程可划分为自由变形、大变形、充满3个阶段。

与单向徹挤对比，双向徹挤的载荷值降低19.5%；双向傲挤等效应力明显降低，零件变形正常，无破坏现象出现。通过试

验,得到了齿形充填饱满、轮廓清晰、无飞边、折叠、开裂等缺陷的铅质直齿圆柱内齿轮。结果对直齿圆柱内齿轮近净成形

技术研究具有一定参考意义。

关键词：直齿圆柱内齿轮；精密成形；双向傲挤；数值模拟；物理模拟

DOI:10.14158/j.cnki.1001-3814.2019.05・036

中图分类号:TG376文献标识码：A文章编号:1001-3814(2019)05-0144-04

StudyonTwo-wayUpsetting-extrusionPrecisionFormingProcess

ofSpurInternalGear

GUOGuangchao,CHENLingxiang

(DepartmentofMechanicalEngineering,XinxiangVocationalandTechnicalCollege,Xinxiang453000,China)

Abstract:Therearesomeshortcomingsintheformingprocessofcylindricalstraightgearincludingthefillingofthe

comerofgeartoothisnotfull,thestructureofthedieiscomplex,theformingforceislarge.Anewprocessoftwo-wa

upsetting-extrusioncloseddieforgingwasadoptedandthecharacteristicsofthenewtechnologwereanalyzed.Takinga

20-toothcylindricalgearastheresearchobject,athree-dimensionalmodelwasestablished.Theformingprocesswas

numericallsimulatedbDefbrm-3Dsoftware.Theload-strokecurveshowsthatthedeformationprocesscanbedivided

intothreestages:freedeformation,largedeformationandfilling.Comparedwithone-waupsetting-extrusion,theload

valueoftwo-waupsetting-extrusionisreducedb19.5%.Theeffectofbi-directionalupsetting-extrusionisobviousl

reduced,andthedeformationofpartsisnormalandnodamageoccurs.