钢管探伤中电气控制及监控系统的设计.pdfVIP

钢管探伤中电气控制及监控系统的设计刘品潇,等

钢管探伤中电气控制及监控系统的设计

DesignoftheElectricalControlandMonitoringSystem

inFlawDetectionofSteelPipe

刘品潇马健12

12

(南阳理工学院,河南南阳473004;山东省科学院激光研究所,山东济南250103)

摘要:为实现钢管涡流探伤的自动控制和生产线的远程监控,设计了电气控制系统和人机交互界面。分析了钢管涡流检测工艺流

程,使用西门子PLC采集接近开关等数字量并进行逻辑运算;通过电磁阀控制气缸的动作,实现钢管上料、检测、下料及分选的自动

化;人机界面实现用户登录、在线实时监测、报警及报表生成等功能。通过生产实践可知,电气控制及监控系统能够稳定运行,操作简

单,具有较高的检测效率。该系统可为其他在线监控系统与人机界面的设计提供借鉴和参考。

关键词:钢管涡流探伤自动控制PLC监控系统人机界面

中图分类号:TP273+.1文献标志码:ADOI:10.16086/j.cnki.issn1000-0380.201506008

Abstract:Inordertoimplementautomaticcontrolofsteelpipeeddycurrentflawdetectionandremotecontroloftheproductionline,the

electriccontrolsystemandhumanmachineinteractioninterfacehavebeendesignedandthetechnologicalprocessofthesteelpipeeddycurrent

detectionisanalyzed.SiemensPLCisusedforcollectingdiscretesignals,suchasproximityswitches,etc.,andconductinglogicaloperation.

Theactionsofthecylindersarecontrolledbysolenoidvalvestorealizeautomationofsteelpipeloading,detecting,unloadingandsorting.The

functionsofuserlogin,onlinerealtimemonitoring,alarm,andreportgenerationareimplementedthroughmanmachineinterface.The

productivepracticeshowsthattheelectriccontrolandmonitoringsystemisrunningstably,operationiseasy,possesseshighdetection

efficiency.Inaddition,thesystemcanalsobethereferenceandguidancefordesigningotheronlinemonitoringsystemsandhumanmachine

interfaces.

Keywords:SteelpipeeddycurrentflawdetectionAutomaticcontrolPLCMonitoringsystemHMI

为了便于人机交互,设计人机界面视涡流检测流

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