坡莫合金薄带高精度自动切断机的设计与试验.pdfVIP

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坡莫合金薄带高精度自动切断机的设计与试验.pdf

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坡莫合金薄带高精度自动切断机的设计与试验

杨文亮,孙文静,韩亚丽,王刚,郁炜华

(南京工程学院,南京211167)

摘要:

高精度、高效率地切断厚度薄且韧性强的坡莫合金薄带,是保证非晶磁性防盗标签生产质量与产能的关键。文中

分析了坡莫合金薄带切断机的工艺难点,针对具体工艺要求,将切断机分解成送料组件与切断组件两大功能模块进行结构

设计,提出了切断机的控制系统硬件结构,计算了关键运行及性能参数,制造了样机,在声磁标签生产企业进行了实地性能

试验,经过调试及误差补偿,切断机样机切断精度稳定在(37.5±0.03)mm/片,切断效率达到1800片/min,均达到了生产工

艺要求,彻底解决了坡莫合金原料薄带(厚度为0.02mm)的高效、高精度(±0.05mm)分切的生产工艺难题。

关键词:

坡莫合金薄带;切断机;送料组件;切断组件;试验

中图分类:TH86文献标志码:粤文章编:员园园圆原圆(圆园员9)11原园024原园4

DesignandTestofHighPrecisionAutomaticCuttingMachineforPermalloyStrip

YANGWenliang,SUNWenjing,HANYali,WANGGang,YUWeihua

(NanjingInstituteofTechnology,Nanjing211167,China)

Abstract:Howtocutthethinandtoughpermalloyribbonwithhighprecisionandefficiencyisthekeytoensurethe

qualityandproductivityoftheamorphousmagneticanti-theftlabel.Thispaperanalyzesthetechnologicaldifficultiesof

permalloystripcutter.Accordingtothespecifictechnologicalrequirements,thecutterisdecomposedintotwofunctional

modules:feedingcomponentandcuttingcomponent.Thehardwarestructureofthecontrolsystemofthecutterisproposed.

Thekeyoperationandperformanceparametersarecalculated.Theprototypeismanufactured.Thefieldperformancetest

iscarriedoutintheacousticalandmagneticlabelmanufacturer.Errorcompensation,thecuttingaccuracyofthecutting

machineprototy

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