长箱形结构箱体焊接变形控制及研究.pdfVIP

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长箱形结构箱体焊接变形控制及研究

于前,吴香清,胡妞

（中联重科股份有限公司，长沙410013）

摘要：以长箱形结构箱体焊接变形为研究对象，结合实践经验，从材料精度控制、刚度及约束度、焊接热输入、焊缝质量，以及

返工等方面探讨箱体焊接变形影响因素，并提出预防措施。采取措施后，长箱形结构箱体焊接变形得到了较好控制，尤其是上下盖板翘起

变形量由3.6mm降低到1mm以内。

关键词：长箱形结构；焊接变形；焊接线能量

中图分类号:TG44文献标志码:粤文章编号：员园园圆原圆猿猿猿（圆园21）11原园166原园3

ResearchonWeldingDeformationControlofRectangularBox

YUQian,WUXiangqing,HUNiu

(ZoomlionHeavyIndustryCo.,Ltd.,Changsha410013,China)

Abstract:Takingtherectangularboxbodyweldingdeformationastheresearchobject,combinedwithpractical

experience,thispaperdiscussestheinfluencefactorsoftheboxbodyweldingdeformationfromtheaspectsofmaterial

accuracycontrol,stiffnessandrestraint,weldingheatinput,weldqualityandrework,andproposespreventivemeasures.

Aftertakingmeasures,theweldingdeformationoftherectangularboxbodyhasbeenwellcontrolled,especiallythetilting

deformationoftheupperandlowercoverplateshasbeenreducedfrom3.6mmtolessthan1mm.

Keywords:rectangularstructure;weldingdeformation;weldingheatinput

0引言响，精度较差。左右腹板都是先单独铣边，再对接组焊而成，

箱型结构是工程机械焊接结构件中最常用的结构，拼焊后发生变形，引起腹板直线度大于1mm。将盖板与腹板