涡轮增压器转子轴摩擦焊焊接区强度的有限元分析.pdfVIP

制造业信息化

MANUFACTURINGINFORMATIZATION仿真/建模/CAD/CAM/CAE/CAPP

涡轮增压器转子轴摩擦焊焊区强度的有限元分析

12

张斌,韩佳玲

(1.顺德职业技术学院,广东佛山528300;2.辽河石油职业技术学院,辽宁盘锦124103)

摘要:应用有限元分析软件ANSYS,对涡轮增压器轴摩擦焊区域进行了强度分析。取最大扭矩作为该轴计算工况,对其载荷

进行计算,通过实体建模、有限元求解,分析其在最大扭矩工况下不同截面上的应力分布情况。结果表明:应力集中存在于减荷槽处,

减荷槽可以改善摩擦焊区域的应力分布,提高摩擦焊接头的安全系数。有限元分析方法能准地确获得摩擦焊区轴的真实应力分布,

为强度设计和改进设计提供可靠的依据。

关键词:有限元分析;涡轮增压器;摩擦焊;应力分布

中图分类号:U664.22文献标识码:A文章编号:1002-2333(2008)07-0142-02

FiniteElementAnalysisforIntensitynearFrictionWeldofRotorShaftofZN290CTurbocharger

12

ZHANGBin,HANJia-ling

(1.ShundePolytechnicCollege,Foshan528300,China;2.LiaohePetroleumPolytechnicCollege,Panjin124103,China)

Abstract:AnintensityanalysiswascarriedouttothefrictionweldareaofturbochargershaftwithANSYSfinitee

lementanalysissoftware.Maximumtorquewaschosenasthecalculationoperationmodetocalculatetheshaftload.The

stressdistributionunderthemaximumtorqueoperationmodeandondifferentsectionsisanalyzedbysolidmodeling,

finiteelementsolving.Theresultsshowthereisaseverestressconcentrationinthelessenloadnotcharea.Thelessen

loadnotchcanbeusedtoimprovethestressdistributionnearthefrictionweld.Thereforethesafetycoefficient

offrictionweldjointisenhanced.Thefiniteelementanalysismethodcanaccuratelygivetherealstressdistributionofthe

shaftandprovideareferencedbasisforstrengthcalculationanddesignimprovement.

Key