风力发电机主轴表面裂纹应力强度因子计算.docxVIP

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圆园25年第2期网址：电邮：hrbengineer@163.com

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网址：电邮：hrbengineer@163.com圆园25年第2期

风力发电机主轴表面裂纹应力强度因子计算

郭勇，杨明川，秦瑞冰，杨红，李乾坤

（明阳智慧能源集团股份有限公司，广东中山528437）

摘要：针对表面裂纹对风力发电机组主轴强度影响的问题，以含半椭圆初始裂纹的主轴为分析对象，运用有限元软件求解在极限转矩工况下主轴上不同位置的裂纹、不同长度的裂纹和不同方向的裂纹应力强度因子，对比分析不同裂纹的最大等效应力和发生位置。结果表明：裂纹在主轴的位置越靠后应力强度因子越大，等效应力越大；在主轴同一位置处，裂纹深度不变的情况下长度越长则应力强度因子越大，等效应力越大；在主轴同一位置处，0°和90°方向的裂纹等效应力最大，属于滑开型和撕开型的复合型裂纹。所得结论为风力发电机主轴断裂分析提供理论依据。

关键词：主轴强度；半椭圆裂纹；应力强度因子；等效应力

中图分类号:TK83 文献标志码:粤 文章编号：员园园圆原圆猿猿猿（圆园25）02原园104原园5

CalculationofStressIntensityFactorsforSurfaceCracksofWindTurbineSpindle

GUOYong,YANGMingchuan,QINRuibing,YANGHong,LIQiankun

(MingyangSmartEnergyGroupLimited,Zhongshan528437,China)

Abstract:Aimingattheimpactofsurfacecracksonthestrengthofwindturbinemainshafts,themainshaftcontainingasemiellipticalinitialcrackistakenastheanalysisobject,afiniteelementsoftwareisusedtosolvethestressintensityfactorsofcracksatdifferentlocations,lengths,anddirectionsonthemainshaftunderlimitingtorqueconditions,andtocompareandanalyzethemaximumequivalentstressandoccurrencelocationofdifferentcracks.Theresultsshowthatthegreaterthestressintensityfactor(SIF),thegreatertheequivalentstress,thecloserthecrackistotheprincipalaxis;Atthesamepositionoftheprincipalaxis,thelongerthecrackdepthandlengthareconstant,thegreaterthestressintensityfactoris,andthegreatertheequivalentstressis;Atthesamepositionofthemainaxis,theequivalentstressofcracksinthe0毅and90毅directionsisthehighest,belongingtothecompositemodeofslidingandtearingcrack.Theobtainedconclusionsprovideatheoreticalbasisforthefractureanalysisofthemainshaftofawindturbine.

Keywords:spindlestrength;semiellip