低振动多级自吸离心泵的设计.docxVIP

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MECHANICALENGINEER

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MECHANICALENGINEER

MECHANICALENGINEER

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127网址:

127

网址:电邮:hrbengineer@163.com圆园22年第10期

低振动多级自吸离心泵的设计

唐春仁,袁霄,吕金喜,吴尉,陈金平

(江苏振华海科装备科技股份有限公司,江苏泰州225500)

摘要:设计了一种低振动多级自吸离心泵,根据给出的参数指标进行结构设计、水力设计与分析、低振动设计,最终研制出样机并进行全性能的测试。测试结果表明,该泵结构合理、性能可靠,实际效率与设计计算的效率相符,各项指标均满足研制要求。

关键词:多级自吸离心泵;低振动;CFD流场模拟;性能测试

中图分类号:TH311 文献标志码:粤 文章编号:员园园圆原圆猿猿猿(圆园22)10原园127原园3

DesignofLowVibrationMulti-stageSelf-primingCentrifugalPump

TANGChunren, YUANXiao, LYUJinxi, WUWei, CHENJinping

(JiangsuZhenhuaHaikeEquipmentTechnologyCo.,Ltd.,Taizhou225500,China)

Abstract:Alow-vibrationmulti-stageself-primingcentrifugalpumpisdesigned.Accordingtothegivenparameters,thestructuraldesign,hydraulicdesignandanalysis,andlow-vibrationdesignarecarriedout.Aprototypeisdevelopedandthefullperformanceistested.Thetestresultsshowthatthepumphasareasonablestructureandreliableperformance,theactualefficiencyisconsistentwiththedesignedandcalculatedefficiency,andallindicatorsmeetthedevelopmentrequirements.

Keywords:multi-stageself-primingcentrifugalpump;lowvibration;CFDflowfieldsimulation;performancetest

0引言

自吸式离心泵具有自吸性能强、高效可靠等特点,在实际工作及日常生活中被广泛应用,有着良好的市场前景[1]。但目前已有的自吸式离心泵还存在一定局限性,如大流量、高扬程参数的自吸式离心泵规格少,多级自吸离心泵存在效率低、振动大等问题。因此本文设计了一款大流量、高扬程、低振动多级自吸离心泵并进行测试,介绍该结构形式的自吸离心泵综合性能,供有关人员参考。

员结构设计

汽蚀比转速C=5.62nQ0.5/NPSH3/4=2028.4,已经远超抗汽蚀性能高的泵C=1000耀1600的范围,这样就无法满足泵组必需汽蚀余量为3m的要求,因此转速为2950r/min的方案只能被放弃。选用转速为1450r/min的方案,该转速下如采用单级叶轮,泵组的比转速ns=3.65nQ0.5/H3/4=30.04,属于低比转速离心泵,水力效率浊h=1+0.08351lg(Q/n)1/3=

rs0.881,容积效率浊v=1(/1+0.68n-2/3)=0.93,圆盘损失效

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