某型号440C阀套加工工艺研究.docxVIP

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机械工程师

MECHANICALENGINEER

某型号440C阀套加工工艺研究

姚志强，郭辉，樊智敏，李朋飞

（中航飞机起落架有限责任公司，陕西汉中723000）

摘要：某阀套材料为440C不锈钢，该材料首次被用于国内起落架零部件设计中，缺乏材料相应的加工经验和工艺参数。为掌握440C不锈钢冷加工性能，制取了一组（3件）440C不锈钢工艺试验件。通过对工艺试验件的试加工，确定了440C高强度不锈钢切削的刀具材质、切削参数及冷却液种类。针对阀套5.59mm环形槽加工，通过车削与磨削工艺对比试验分析得知，当采用CBN刀片车削环形槽时，表面粗糙度可达Ra1.6滋m，且效率比磨削更高。

关键词：不锈钢；阀套；切削参数；加工难点；工艺流程

中图分类号:TH12 文献标志码:粤 文章编号：员园园圆原圆猿猿猿（圆园23）06原园142原园3

ProcessingTechnologyResearchona440CValveSleeve

YAOZhiqiang,GUOHui,FANZhimin,LIPengfei

(AVICLandingGearAdvancedManufacturingCorp.,Hanzhong723000,China)

Abstract:Avalvesleevematerialis440Cstainlesssteel,whichisusedforthefirsttimeinthedesignofdomesticlandinggearparts,andlacksthecorrespondingprocessingexperienceandprocessparametersofthematerial.Inordertomasterthecoldworkingperformanceof440Cstainlesssteel,agroup(3pieces)of440Cstainlesssteelprocesstestpiecesareprepared.Throughthetrialmachiningoftheprocesstestpieces,thetoolmaterial,cuttingdataandcoolanttypeof440Chigh-strengthstainlesssteelcuttingaredetermined.The5.59mmannulargrooveofthevalvesleeveisturnedandground,andthecomparisonanalysisofturningandgrindingprocessshowsthatwhentheringgrooveisturnedbyCBNinsert,thesurfaceroughnesscanreachRa1.6滋mandtheefficiencyishigherthanthatofgrinding.

Keywords:stainlesssteel;valvesleeves;cuttingdata;processingdifficulties;processflow

0引言

图1阀套1.

图1阀套

1.C钢材的铬质量分数为16%耀18%，碳质量分数为

0%，抗锈能力强，热处理后具有较高的屈服强度，硬度可达到58HRC以上，属于国内最硬的不锈钢之一。440C

不锈钢首次在起落架上应用，未建立机械冷加工工艺标

准，缺乏相关的工艺参数[1-2]。根据不锈钢材料特性可知：其切削过程中的塑性变形大，切屑不易断裂，还易产生加工硬化现象，切削性能差。不锈钢