采棉机采头吹风管流动性能仿真分析与优化.pdfVIP

圆园25年第1期新疆农机化窑棉花机械化窑

文章编号院1007-7782渊2025冤01-0039-06

采棉机采头吹风管流动性能仿真分析与优化

凡遵金

（中国铁建重工集团股份有限公司，湖南长沙410000）

摘要院为避免采棉机输棉通道堵塞，提升风送系统输送效率，采用STAR-CCM+建立采头吹风管流动性能CFD

仿真模型，通过风送系统测试试验，验证了仿真模型的精确度，确定仿真模型的相对误差小于5%；在此基础上搭建

了采头仿真自动化集成流程，并基于优化拉丁方试验设计方法分析了吹风管出口结构参数对吹风速度的影响，然后

应用神经网络模型构建采头流动性能降阶模型，对结构参数进行优化改进。优化结果表明：吹风管压力损失增加

0.2%，前吹风口平均风速提高10.9%；研究结果为采头吹风管优化设计提供理论依据。

关键词院采棉机；吹风管；CFD；降阶模型；优化

Simulationanalysisandoptimizationoftheflow

performanceoftheairsupplysysteforcotton

pickingmachineheaderblowpipe

FanZunjin

(ChinaRailwayConstructionHeavyIndustryCorporationLimited,Changsha,410000,Hunan,China)

Abstract:Toavoidblockagesinthecottonconveyingchannelofthecottonpickerandimprovetheconveyingefficiencyofthe

airdeliverysystem,aCFDsimulationmodeloftheflowperformanceofthepickingheadblowingtubewasestablishedusing

STAR-CCM+.Theaccuracyofthesimulationmodelwasverifiedthroughtestingoftheairdeliverysystem,andtherelativeerror

ofthesimulationmodelwasdeterminedtobelessthan5%.Onthisbasis,anautomatedintegratedprocessforsamplinghead

simulationwasestablished,andtheinfluenceoftheoutletstructuralparametersoftheblowingpipeontheblowingspeedwas

analyzedbasedontheoptimizedLatinsquareexperimentaldesignmethod.Then,aneuralnetworkmodelwasappliedtoconstruct

areducedordermodelfortheflowperformanceofthesamplinghead,andthestructuralparameterswereoptimizedandimproved.

Theoptimizationresultsshowthatthepressurelossoftheblowingpipeincreasesby0.2%,andthattheaveragewindspeedofthe

frontblowingoutletincreasesby10.9%.Theseresultsprovideatheoreticalbasisfortheoptimizeddesignoftheheaderblowpipe.

Keywords:Cottonpicker;Blowpipe;CFD;Reducedordermodel;Optimization

doi:10.13620/