VSM.ppt

Value Stream Mapping Workshop价值流图 Purpose: 目标 Introduce value stream mapping in a hands-on manner.传播价值流图的概念 Develop your ability to “see the flow” and design future state value streams.提高观察生产流程及绘制理想价值流图的能力 Value Stream Improvement Process Improvement 改进价值流及生产流程  Understanding how the shop floor currently operates. The foundation for the future state.了解车间内的当前运作，为理想状态打基础 Designing a lean flow.设计一个精益价值流 Value Stream Managers 价值流经理Each Value Stream Needs a Value Stream Manager每一个价值流都需要一位有能力的经理 Value Stream Managers 价值流经理Each Value Stream Needs a Value Stream Manager每一个价值流都需要一位有能力的经理 Levels of a Value Stream价值流的范围 Current State Drawing 现状图绘制 Understanding how the shop floor currently operates. 现场当前是如何运作的 ? Material and Information flows 物料流和信息流 ? Draw using icons 用图标绘制 ? Start with the “door to door” flow从“大门到大门”的价值流开始 ? Have to walk the flow and get actuals必须亲自走一遍流程并获得真实情况 ? no standard times 不依据所谓的标准时间 ? draw by hand, with pencil 用铅笔手工绘图 ? Foundation for the Future State 理想状态的基础 “ACME Stamping” Data Set阿克米冲压公司的数据设定 Acme Stamping Company produces several components for vehicle assembly plants. This case concerns one product family: a steel instrument-panel bracket subassembly in two types: one each for left-hand and right-hand drive versions of the same automobile model. These components are sent to the State Street Vehicle Assembly Plant (the customer). 阿克米冲压公司为汽车装配厂生产多种不同的零部件。本例讨论其中的一个产品系列：钢制仪表盘支架组件，这个组件有两种不同类型：同一车型的方向盘左置和右置配置。成品被送往州立汽车装配厂（顾客）。 CUSTOMER REQUIREMENTS: 顾客需求 18,400 pieces per month 每月18400件，其中 12,000 per month of Type “LH” 左置转向支架12000件 6,400 per month of Type “RH” 右置转向支架6400件 Customer plant operates on two shifts 顾客工厂每天按照两班运转 Palletized returnable tray packaging with 20 brackets in a tray and up to 10 trays on a pallet. The customer orders in multiples