05116316郝巍巍--某汽车仪表盘内螺纹衬套的冷镦工艺设计.docVIP

襄 樊 学 院 毕业设计论文 题 目 某汽车仪表盘内螺纹衬套的冷镦工艺设计 专 业 机械与汽车工程学院 班 级 机制0513 姓 名 郝巍巍 学 号 指导教师 职 称 周立文 讲师 2009年 月 日 摘　要 紧固件随着工业化的发展而不断进步，中国汽车紧固件有很大的市场潜力。紧固件的冷镦工艺采用的是半自动化生产，冷冲压技术，可以在一台机床上通过多个工步一次完成零件成形，并提高零件表面硬度，提高生产效率，提高材料利用率，大幅度降低成产成本，减轻工人劳动强度。本文主要通过对冷镦工艺的实地操作与学习的过程，从选择材料，确定材料尺寸，工艺方案分析与确认，模具设计与分析，机床选用等详细论述了冷镦工艺的设计整体过程，以内螺纹衬套169894710的冷镦工艺设计为例进行了详细说明，对生产过程中容易出现的缺陷和误差也进行了一定程度的探讨。论文通过对内螺纹衬套的冷镦工艺设计过程展现冷镦工艺设计思路方法，并对冷镦工艺所使用的模具设计过程作了一定程度的分析。 关键词：紧固件；内螺纹件；冷镦工艺；模具 Abstract Fasteners improved with the progress of the development of industrialization. The Chinese automotive fasteners have great market potential. The fasteners used in cold heading process is a semi-automated production, cold stamping technology on a single machine step-by-step through a number of workers forming a complete parts and components to improve the surface hardness, increase productivity, improve material utilization, large into the middle range to lower costs, reduce labor intensity of workers. In this paper, the cold upsetting process by the field operation and learning process, from the choice of materials, determine the size of program analysis and confirmation process, mold design and analysis tools discussed in detail the use of cold heading the overall process of the design process, within the thread 169894710 Bushing cold upsetting process design as an example of the detailed description of the production process prone to defects and errors have also been explored to some extent. Paper through the internal threaded bushing of the process of cold forging process design to show the cold upsetting process design methods and technology of cold forging die design used in the course of the analysis to a certain extent. Keywords: fasteners; thread parts; cold upsetting process; Die 目　录 第一章　绪论 1 1.1　国内外汽车紧固件的发展现状 1 1.2　课题任务 2 第二章　产品分析 3 2.1 产品结构分析 3 2.2 产品性能分析 3 2.3 材料分析 3 第三章　冷成形工艺 5 3.1 冷成形工艺分析 5 3.2 材料规格选定 6 第四章　工艺方案确定 7 4.1 坯料长度计算 7 4.2 冷成形各序尺寸确定 8 4.3 冷成形工艺方