100t复吹转炉炉料结构优化研究与实践.pdfVIP

100t 复吹转炉炉料结构优化研究与实践 吴建伟 (河北钢铁集团邯钢公司三炼钢厂，邯郸 056015) 摘 要 为降低钢铁料消耗和解决转炉冶炼低硅铁水存在的化渣困难，通过技术分析和工艺研究， 采取“两提高、一限制、一稳定”的措施，即适当提高铁水比、提高污泥球和烧结矿用量，限制白 云石消耗、稳定优质废钢消耗，使转炉金属料结构、散料结构和相关工艺制度得以优化，氧枪寿命 提高一倍，转炉脱磷率提高了 15%，钢铁料消耗降低了 16kg，相关能耗指标也明显改善，取得了显 著的经济效益。 关键词 炉料结构 优化 研究 实践 Research and Practice on Optimizing Charge Structure in 100t Combined Blowing converters Wu Jianwei (No.3 Steelmaking Plant of Handan Iron Steel Co.，Hebei Iron Steel Group ，Handan, 056015) Abstract To reduce the steel material consumption and resolve problem of slag formation with hot metal containing low silicon in steelmaking process, through technical analysis and research, to take two improve a limit a stable measures, that is an appropriate increase in hot metal ratio, increased sludge ball and sinter consumption, limiting dolomite consumption, stable quality scrap consumption of converter metal material structure, the structure of bulk materials and related technology to optimize the system, oxygen lance double life, converter dephosphorization rate increased by 15%, reduced consumption of steel material 26kg, the relevant energy indices also improved significantly, and achieved significant economic benefits. Key words charge structure, optimize, research, practice 1 引言 自2010 年以来，原材料价格大幅度上涨与结构性产能过剩矛盾突出，钢材产品的利润空间收到严重挤 压，钢铁企业在积极调整产品结构的同时，将降低生产成本作为拓展利润空间的重要手段。 为有效降低钢铁料消耗，保证转炉吹炼过程的平稳进行，三炼钢厂将优化转炉炉料结构作为重点课题进 行攻关，通过技术分析和工艺研究，经过近一年的实践，钢铁料消耗得到大幅度的降低，相关指标和现场环 境也得到了明显改善，取得了可观的经济效益和良好的社会效益。 吴建伟，男，工程师，从事钢铁冶金。 8-132 第八届（2011 ）中国钢