塑胶模具设计.ppt

模具結構介紹 冷卻系統種類 Baffle 冷卻系統種類 Baffle 冷卻系統種類 Baffle 模具中的其他用語 A family mold is a mold in which different but related parts are produced. * * 成功的 射出成形的關鍵工作：合適的成形參數設定 事前的材料處理工作 正確的模具設計 The fundamental tasks of the mold are: To distribute the melt; 分配融膠 To give the final shape of the molding; 決定產品最後形狀 To cool the molten materials, and 將材料冷卻 To eject the final part. 頂出成品 模具的主要功能 There are several secondary technical tasks: To withstand forces, To transfer motion, To guide moving parts of the mold. 模具中的Runner system 澆口的設計影響成形品質與參數 weld line 結合線 壓力降的損失 材料的損耗 產品與澆口的宜除容易程度 流道系統的長度 品質 weld line 兩板模的標準結構 各部名稱與功能 模具的主要零件 流道系統runner system The shape of runner system 熱源交換系統Heat exchange system 導引或定位系統Guidance and alignment Guide pin, guide block, … Channel, baffle, bubble, … Mounting and transmission of forces 一般定位，快速定位 模具的主要系統功能說明 Runner: Inside the mold a flow channel system is necessary to lead the melt into the cavities. This is the task of the runner system. 流道系統runner Cycle time depends mainly on the mold tempering or heat exchange system, as does the quality of the molding produced. Heat exchange系統 or ( Cooling system) When the part has cooled and the mold is opened, the part must be removed from the cavity by the ejector system. 頂出系統Eject system 成形週期取決於模溫 或稱為熱交換系統 模具中模穴的功能 Cavity模穴的主要目的： 成形是主要目的，但是模穴選擇的位置與擺放會影響最後的品質 Forming the molten material into the final shape is the task of the cavity. Positioning and arrangement of the cavities in the mold have an important influence on the process course and quality of the parts. 可以藉由CAE的輔助分析，得到較佳的成形條件 P成形壓力 V流動趨勢 T冷卻溫度 模具設計工程師的任務： The task of the mold designer is to find the best way to accomplish each task, so that all the units of the mold cooperate. 模具的分類 Mold can be distinguished by the following criteria: 1.????? the processed material, (molds for thermoplastics, molds for thermosets) 2.????? the basic design of the mold, 依照設計的方式，例如雙色射出，氣體輔助射出