颗粒料包装机的PLC自动控制设计.doc

颗粒料包装机的PLC自动控制设计 摘 要 随着我国改革开放的不断深入和世界经济一体化的日益显现，我国包装工业的发展遇到了新的挑战。为了满足人们不断攀升的物质文化需求，跟上包装工业产品、质量的更高要求，适应包装生产科学技术的日新月异，包装工业的技术研究必须与时俱进，不断更新和升级。 由于传统继电器控制的颗粒料包装机工作时存在电路复杂、可靠性差、故障诊断与排除困难等缺点，因此提出了用PLC对包装机控制系统进行设计。可编程控制器(PLC)作为控制系统的核心装置，功能强大、性能稳定可靠，在现代工业自动化生产中得到了广泛的应用。 本设计详细阐述了集PLC技术，光电感应技术，通信技术于一体的先进控制技术在该包装机控制系统中的应用。 通过对小型全自动颗粒料包装机工艺过程的分析 ，克服了传统小型包装机传动方案的缺陷 ，提出了PLC控制的柔性化包装机的构想。设计工作的任务包括包装机构和运动分析，控制部分的硬件选择，电气原理图的绘制和三菱PLC程序编写，以及各个电气元器件的选择与安装，最终给出了PLC控制包装机系统的硬件组成和软件设计，其中包括PLC选型、I/O地址分配、I/O端子接线、程序设计和控制原理。 关键词：颗粒料包装机，PLC，GX Developer THE DESINE OF AUTOMATIC CONTROL FOR GRANULARMATERIAL PACKING MACHING ABSTRACT With the deepening of Chinas reform, opening up and the integration of the world economy, Chinas emerging packaging industry development new challenges. In order to meet the increasing people, keep pace with the packing material and cultural needs of industrial products, quality and higher requirements, science and technology to packaging production, packaging industry technical research must keep pace with The Times, and constantly update and upgrade. Because of traditional relay control of Packing Machine for Granular Material, here are lots of disadvantages which include device complexity, inferior reliability, malfunction analysis and trouble obviation. As the kernel device control system, PLC is widely used in modern industrial production and do well in this field. This thesis takes the control system of the high-speed full-automatic packing machine that was developed by LiuYang Handsome Trade Corp.Ltd along with our teacher as a background. We apply the advanced control technique in the packing machine control system such as the technique of PLC, light electricity technique and so on. By the describing of the basic operation of small automatic packager, and overcome the defects of now used packager in transmission system. The main designer include in the analyzing of the packaging machine’s structure and the m