气辅共挤出界面位置对挤出胀大的影响.docVIP

  气辅共挤出界面位置对挤出胀大的影响# 5 10 15 20 25 30 35 40  摘要：基于聚合物流变学理论，运用有限元方法，建立了半圆形共挤口模成型的理论模型， 并对理论模型进行了数值模拟，研究了口模入口端熔体层间界面位置（即 r 值）及熔体入口 流率对共挤出胀大和熔体层间界面位置的影响。研究表明，气辅共挤过程中，当两熔体流率 相等时，使得两熔体入口面积近似相等的 r 值能将熔体的离模膨胀率降为零值，同时保证熔 体层间界面位置稳定；当两熔体流率不等时，熔体离模膨胀率随着自身流率的增大而增大， 随着另一熔体流率的增大而减小，界面位置则向流率较低的一侧偏移。 关键词：材料加工；气辅共挤；离模膨胀；非等温；界面位置；数值模拟 中图分类号：TQ320.66 Influence of interface position on die swell in gas-assisted co-extrusion molding processes DENG Xiaozhen1, LIU Hesheng1, HUANG Yibin2, HUANG Xingyuan1, LI Mengshan1 (1. Polymer Processing Research Laboratory, Nanchang University, NanChang 330031; 2. School of Physics and Electronic Information, Shangrao Normal University, JiangXi ShangRao 334001) Abstract: Based on numerical simulation and experiment research of isothermal theoretical model, the half-club multilayer co-extrusion non-isothermal mathematical model was established by the finite element method. The authors investigated the influence of original interface position (i.e. r value) and the flow rate on die swell and interface position in gas-assisted co-extrusion molding processes. Research results showed that the die swell ratio and interface instability were both relevant to r value and the flow rate. The die swell ratio was zero and the interface position was uniform when r value made the two melts entrance area equal and the flow rate was equal. If the flow rate was unequal, die swell of melts was proportional to the flow rate of itself and was in inverse proportional to the flow rate of the other one. The interface position moved towards the melt of lower flow rate. Keywords: materials processing engineering; gas-assisted co-extrusion; die swell; non-isothermal; interface position; numerical simulation 0 引言 聚合物共挤成型技术是通过两台或多台挤出机同时供给不同的熔融物料，使具有不同特 性的物料流在单个共挤机头中汇集，复合成型得到具多层复合结构的制品。气辅共挤成型技 术是结合气辅技术和共挤成型技术形成的一种全新的聚合物成型技术，它不仅具有传统共挤 成型技术的高效、低耗、环保等特点，还能有效减小甚至消除传统共挤成型过程中普遍存在 的离模膨胀、黏性包围、界面不稳定等现象。目前，有关聚合物共挤成型技术的研究[1-10]主 要集中在聚合物黏弹特性和过程参数对共挤成型过程中离模膨胀、黏性包围、界面不稳定等 的影响方面，而对于共挤成型过程中口模入