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460万吨热轧板带钢车间设计及控轧控冷技术
摘要
钢铁行业是国民经济的支柱产业,而热轧带钢生产是钢铁生产中的主要环节。热轧带钢工艺的成熟,为冷轧生产提供了优质的原料,大大地满足了国民生产和生活的需要。本车间参考鞍钢2150生产线,其设计生产能力460万吨,典型产品为:Q235-C,2.5 mm1900 mm。主要设备有:三台步进式加热炉,一台粗轧除鳞机,一架四辊可逆粗轧机(5000吨),一个六机架四辊精轧机组(3架CVC轧机和3架PC轧机),三台卷取机,及各种附属设备。设计以年产量为基础,结合各产品的市场前景合理地分配各产品的产量,制定产品方案和金属平衡。论文以典型产品为例,制定了工艺流程图和压下制度、速度制度、温度制度、辊型制度等一系列轧制制度,并校核了轧机生产能力,计算了各项经济技术指标,绘制了一张车间平面图。在专题中详细论述了控轧控冷技术。最后附有用于计算设计参数的Excel程序。
关键词:热轧带钢;轧机;轧制力;辊型制度
Design of a Hot Rolling Strip Steel Plant of 4.6 illion Tons and Controlled Rolling and Cooling Technologies
Abstract
Steel industry is a key industry of the national economy, while Strip Steel Production is the critical processing. Serving high-quality raw materials for cold rolling plant, sophisticated hot rolling technologies greatly satisfy the needs of national production and living. Refering to the 2150 Hot Rolling Strip Steel Plant of An Steel, the designed plant has an annual capability of 4.6 millions tons for typical product of Q235-C, 2.5 mm1900 mm. The maojor facilities include: three walking beam furnaces, one descaling machine for rough rolling, one 4-roll reversing blooming mill (5000 tons), one 6-stand and 6-roll finishing mill group (3 Continuously Variable Crown rolling mills and 3 Pair Cross rolling mills), three coilers, and appurtenances. Considering market prospect, the yield, product scheme, and metal balance of each kind of product are appropriately designed based on the annual plant capacity. For the typical product, the process flow diagram, depressing systerm, velocity system, temperature system, and crown systerm, etc. are determined. Furthermore, the production capacity of the rolling mill is checked, the economic and technical norms are cauculated, and a plane figure for this workshop is drafted. In the chapter of special topic, technologies in controlled rolling and cooling are discussed in detail. In the end, an Excel program for parameter calculation is attached.
key words: hot rolled str
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