三孔连杆工艺规程设计说明书.docVIP

目录 一、三孔连杆的工艺分析及生产类型的确定·······························1 1.1零件的作用····················································1 1.2零件的工艺分析················································1 1.3确定零件的生产类型············································1 二、确定毛坯·························································1 三、拟定工艺路线，选择定位基准·······································2 3.1定位基准的选择················································2 3.2加工方案的选择················································2 3.3加工阶段的划分················································3 3.4工序顺序的安排················································3 3.5工序集中与分散················································4 3.6确定工艺路线··················································4 四、加工设备与工装夹具的选择·········································5 4.1加工设备的选择················································5 4.2刀具的选择····················································6 4.3夹具设计······················································7 五、加工余量，工序尺寸，及其公差的确定·······························11 六、确定切削用量·····················································12 确定工时定额·····················································17 总结·····························································23 参考文献·························································24 一、三孔连杆的工艺分析及生产类型的确定 1.1零件的作用 三孔连杆的作用是将活塞承受的力传给曲轴，并使活塞的往复运动转变为曲轴的旋转运动，是将活塞的往复运动转变为曲轴的旋转运动，并把作用在活塞组上的燃气压力转给曲轴，所以连杆除上下运动外，还左右摆动做复杂的平面运动，连杆工作时，主要承受气体压力和往复惯性力所产生的交变载荷，要求它应有足够的疲劳强度和结构刚度，同时由于连杆既是转动零件，又是运动件不能单靠加大尺寸来提高其承载能力，须综合材料选用、结构设备。 1.2零件的工艺分析 从零件图上看，该零件是典型的零件，结构比较简单，其主要加工的面有大头、小头和耳部的两端面，φ90、φ35、φ25的内孔表面，连杆的端面，连杆的凹槽。 图中所给的尺寸精度高，大部分是IT6级；粗糙度方面表现在大头、小头和耳部的端面和孔的内表面、φ90、φ35和φ25内孔的表面粗糙度Ra均不大于1.6um, 大头、小头和耳部的两端面的粗糙度Ra均为6.3um，其余为Ra12.5um，要求不高；位置要求较严格，表现在φ90、φ35、φ25孔的内表面的圆柱度为0.0085mm，且φ35、φ25孔的内表面相对于φ90的孔的内表面A的平行度为0.02mm，热处理方面需要调质处理，到226～271HBS，保持均匀。 通过分析该零件，其布局合理，方便加工，我们通过径向夹紧可保证其加工要求，整个图面清晰，尺寸完整合理，能够完整表达物体的形状和大小，符合要求。 1.3确定零件的生产类型 依照设计题目知：Q=6000台/年，m=1件/台；结合生产实际，备品率和废品率分别取为3%和0.5%。代入公式得： N=Qm（1+a%）（1+b%）=6000*1*（1+3%）（1+0.5%）件