PLC 在热收缩带补口施工技术中的应用.docVIP

2013 年 3 月　第 32 卷 第 3 期  防腐保温  文章编号：1000-8241（2013）03-0339-04 PLC 在热收缩带补口施工技术中的应用 周号1，2　张国权1　王磊1　郭奇超1　刘艳利1　赵辉1 1. 中国石油天然气管道科学研究院 · 油气管道输送安全国家工程实验室，河北廊坊 065000；2. 天津大学，天津 300072 摘要：针对长输管道热收缩带补口施工中采用人工火焰烘烤存在的问题，设计了一套补口施工专用 机具——电控式红外加热装备，并将 PLC应用于热收缩补口红外加热控制系统中。试验证明：该 装备能够使热收缩带加热过程实现程控化，以及热缩带加热控制的自动化和 360°均匀加热，减少了 人工火焰烘烤造成的局部不粘接、空鼓等诸多缺陷。基于 PLC的电控式红外加热装备能够提高热 缩带补口质量和施工效率，延长管道的有效使用期限，保障长输管道防腐质量。（图 11，参 4） 关键词：PLC；长输管道；热收缩带；红外加热；管道；补口 中图分类号：TE973.8　　　　　文献标识码：A　　 　　doi：10.6047/j.issn.1000-8241.2013.03.025 The application of PLC in the installation of heat shrinkable sleeve in field coating for welded joint Zhou Hao1,2, Zhang Guoquan1, Wang Lei1, Guo Qichao1, Liu Yanli1, Zhao Hui1 1. National Engineering Laboratory of Transportation Safety of Oil Gas Pipeline, Pipeline Research Institute of CNPC, Langfang, Hebei, 065000; 2. TianJin University, Tianjin, 300072 Abstract:According the problem existing in the installation of heat shrinkable sleeve in field coating for welded joint with torch system heating, a set of special tools for the installation, the electronically controlled infrared heating equipment, is designed, and PLC will be used in the infrared heating control system of heat shrinkable sleeve. Tests indicate that the equipment can realize program-controlled heating process for the heating of heat shrinkable sleeve, heating automation of heat shrinkable sleeve and 360° uniform heating, thus basically eliminate the local unbonding, hollowing and other defects due to torch system heating. PLC-based electrically controlled infrared heating equipment can improve the quality and efficiency of installation of heat shrinkable sleeve in field coating for welded joint, and extend the service life of pipeline, and enhance the corrosion control quality of long-distance pipelines. (11 Figures, 4 References) Key words: PLC, long-distance pipeline, heat shrinkable sleeve, infrared heating, pipeline, field coating for welded joint  热收缩带补口是当前国内长输管道焊接处防腐作 业的主要施工方法，目前，热收缩带防腐补口无专