S30408 碟形封头应变强化特性及极限载荷分析.docVIP

机  械  工 程  学  报 CHINESE JOURNAL OF MECHANICAL ENGINEERING S30408 碟形封头应变强化特性及极限载荷分析  高炳军 1  周  军 1, 2董俊华 1 (1. 河北工业大学化工学院 天津 300130；2. 赛鼎工程有限公司 太原 030032)  摘要：利用磁性测量仪 FMP30 测量了不同塑性应变量下 S30408 板状拉伸试件形变马氏体体积百分数，确定了形变马氏体含 量与塑性应变的关系。测量了某低温液体半挂车罐体内容器碟形封头上各区域的形变马氏体含量，并对马氏体含量沿经向的 分布规律进行了简化，据此推算了封头各部位加工历史造成的塑性应变。根据封头各部位的塑性应变确定了考虑加工历史时 各部位材料的应力应变曲线，并通过非线性有限元计算确定了结构的极限承载能力。与不考虑加工历史仅考虑真实应力应变 关系以及不考虑材料强化仅按弹理想塑性材料计算的结果相比，得到如下结论：对于 S30408 碟形封头，考虑材料应变强化 特征计算得到的垮塌载荷与极限载荷均明显高于按弹性理想塑性模型计算的结果。加工历史造成的应变强化对结构的垮塌载 荷影响不大，但对按双切线法确定的极限载荷影响较大，可较明显的提高结构的极限载荷。 关键词：应变强化 中图分类号：TH49 极限载荷 TG142 碟形封头 TH123 奥氏体不锈钢  Strain-hardening Characteristic and Limit Load Analysis of S30408 Torispherical Head  GAO BingJun1  ZHOU Jun1, 2  DONG JunHua1 (1. School of Chemical Engineering and Technology, Hebei University of Technology, Tianjin 300130; 2. SEDIN Engineering Co., Ltd., Taiyuan 030032) Abstract：With the aid of the magnetic measuring instrument FMP30, the deformation induced martensite contents(DIMC) of S30408 plate tensile specimen under different plastic deformation were measured to determine the relationship between the DIMC and the plastic strain. The DIMC of the dished head is measured for the inner vessel of a cryogenic liquid semi-trailer. The DIMC distribution along meridional direction is simplified to correlate with plastic strains in different region of the head due to process history. According to the bygone plastic strain, the stress-strain curve for every region of the head is determined for the ultimate bearing capacity analysis of the structure by nonlinear finite element method. Compared with the results obtained by the two other inelastic modes(Considering the strain strengthening characteristics based on the true stress-strain relationship without bygone plastic strain in consideration; Elastic perfect plastic (EPP) mode without strain strengthening in consideration), it is found that, for the dished head made of S30408, the collapse load and the limit load with