(毕业论文)球罐工艺设计.doc

摘 要 本次设计中的650m3球罐用于液态二氧化碳，其球壳板的材质为16MnDR，本文对其结构和强度进行计算，从而确定壁厚等主要参数，并绘制球罐的总体装配图。 根据工厂的生产经验和相关标准编制了650m3球罐的生产工艺流程。在整个生产过程中，球壳板的压制成形、球罐的组装与球罐的焊接属于生产中的重点与难点，在本文中都进行了详细的分析和论述。 本文通过对球罐的材质的焊接性分析，确定焊接材料和焊接方法。根据每条焊缝有不同的特点，制定了各条焊缝的具体焊接顺序和坡口形式，并选择了焊接工艺参数。 球罐组装、焊接之后，需要进行焊后处理，包括无损检测，焊后热处理，以及耐压试验等，本文也都进行了简要的分析和说明，并介绍了相应的处理方法和注意事项。 关键词：球罐；低温；组装；焊接 Abstract The design of the 650m3 spherical container used for store Liquid carbon dioxide , its spherical shell plate material is 16MnDR. This calculation of its structure and strength to determine the thickness and other key parameters, and draw the general assembly drawing sphere. The produce technologic course of the 650m3 spherical container was compiled according to the experience of the manufacturing plant and related standards. In the entire production process, the press of forming spherical shell plate, the installation and welding of spherical container belong to important and difficult in the production. In this paper, they were carried out a detailed analysis and exposition. Based on the spherical tank welding materials analysis to determine the welding materials and welding methods. According to different characteristics of each weld, developed a specific welding seam of each sequence and groove type, and selected welding parameters. After the installation and welding of the spherical container, there need to conduct process when the welding finished, which include non-destructive testing, postweld heat treatment, and the pressure test, and so on. In the paper, they were conducted a brief analysis and exposition, and were introduced the corresponding resolve methods and attention matters. Keywords: spherical container; low temperature ; installation; welding 目 录 1引言 1 2 650m3球罐概况 2 2.1 主要技术参数 2 2.2 球罐材料的选用 2 2.2.1 球罐用钢的基本要求分析 2 2.2.2 球罐用钢的确定 3 3 球罐的结构设计 4 3.1球罐的结构设计要求 4 3.2 球壳的设计 4 3.2.1 球罐结构型式的选择 4 3.2.2 三带混合式球壳型式和参数 5 3.2.3 混合式结构排板计算 5 3.2.4 各球片的几何尺寸 14 3.3 支座设计 14 3.3.1 支柱 14 3.3.2 底板 16 3.3.3 拉杆 16 3.4 人孔和接管 16 3.4.1