电磁场的热效应在再制造毛坯裂纹止裂中的应用.pdfVIP

电磁场的热效应在再制造毛坯裂纹止裂中的应用 张洪潮1 1 2 2 于 静 郝胜智 彭艳芳 (1. 大连理工大学可持续设计与制造研究所 大连 116023 ； 2. 大连理工大学三束材料改性教育部重点实验室 大连 116023) 摘要：再制造是装备制造业可持续发展的必由之路，对于含有裂纹的再制造毛坯，首先要遏制裂纹的进一步扩展，才能保证 后续再制造工艺的有效性。在试件两端通入脉冲电流，由于裂纹的存在，裂纹尖端局部温度急剧升高超过材料的熔点，使裂 纹尖端钝化。采用复变函数的方法，推导出裂纹尖端电流密度、温度场和残余应力的理论模型。以压缩机转子叶轮材料FV520B 为例，模拟了含裂纹试件在通电瞬间的电流密度、温度场和应力场的分布。在自行研制的HCPD-I 型强流脉冲放电装置上进 行止裂试验，并对比止裂前后裂纹尖端的宏微观形貌。试验结果与理论和数值模拟较好地吻合，该方法能够有效地阻止裂纹 进一步扩展，完全适用于再制造过程。 关键词：再制造 裂纹止裂 数值模拟 强流脉冲 中图分类号：TH17 Application of Electro-magnetic Heat Effect on Arresting the Crack in Remanufacturing Blank ZHANG Hongchao 1 YU Jing 1 HAO Shengzhi 2 PENG Yanfang 2 (1. Institute of Sustainable Design and Manufacture, Dalian University of Technology, Dalian 116023; 2. Key Laboratory of Materials Modification by Laser, Ion and Electron Beams of Ministry of Education, Dalian University of Technology, Dalian 116023) Abstract ：Remanufacturing is the only way of sustainable development of equipment manufacturing industry. For the rough materials containing cracks, the primary task is the prevention of crack propagating, to ensure the effectiveness of the remanufacturing processes followed. When the pulse current passing through the specimen, due to the existence of crack, the temperature located around crack tips rises sharply even over the melting point of materials and the shape of crack tips would be blunted. Using the method of complex variables functions, the models of current density, temperature and residual stress are derived around crack tips. With compressor rotor material FV520B as example, the distributions of current density, temperat