基于交替隔点插值的凸轮升程拟合方法在磨削加工中的应用.pdfVIP

基于交替隔点插值的凸轮升程拟合方法在磨削加 工中的应用* 1 2,1 2 1 2 唐 浩 邓朝晖 万林林 刘 伟 伍俏平 (1. 湖南大学机械与运载工程学院 长沙 410082 ； 2. 湖南科技大学机电工程学院 湘潭 411201) 摘要：在以往凸轮升程离散型值点曲线拟合的基础上，基于三次参数样条曲线拟合提出了采用奇偶交替隔点插值方式对曲线进 行再拟合，并对这一过程进行多次循环的凸轮升程拟合新方法。通过设定拟合精度阈值和引入最大循环次数，实现升程曲线拟 合误差控制以及算法的终止。利用Matlab 编程对新方法与三次参数样条曲线拟合方法进行了数值分析比较。结果显示新方法能 够提高原始升程曲线及其一二阶差分曲线的光顺程度。在凸轮数控磨削加工中，能够提高砂轮架进给速度、加速度的连续性， 减小进给轴柔性冲击和跟踪误差。在TKM120CNC 全数控凸轮轴磨床上，将该方法的升程拟合结果与三次参数样条曲线升程拟 合结果进行对比加工试验。结果表明，该方法能够显著改善凸轮表面质量，提高凸轮轮廓精度。 关键词：凸轮 三次参数样条曲线 奇偶交替隔点插值 升程拟合 中图分类号：TG156 Application of Cam Lift Fitting Method Based on Alternative-Point Interpolation in Grinding Process TANG Hao1 DENG Zhaohui2, 1 WAN Linlin1 LIU Wei1 WU Qiaoping2 (1. College of Mechanical and Vehicle Engineering, Hunan University, Changsha 410082； 2. College of Electromechanical Engineering, Hunan University of Science Technology, Xiangtan 411201 ) Abstract ：On the basis of previously study on optimization of cam lift fitting, based on the cubic spline curve fitting method, a new method using the Odd-Even Alternative-Point Interpolation for the lift fitting of cam curve is proposed. The method requires several cycles of interpolation fitting process. Through setting fitting accuracy threshold and importing maximum cycle times, lift fitting error controlling and algorithm’s termination are realized. Numerical analysis comparison between new methods and parametric cubic spline curve fitting method is conducted by using Matlab programming. The results show that the new method can significantly improve the smoothing degree of the original lift curve and its first order, second order differential. In NC cam grinding process, the co