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Measurement of Cone Shaft and Cone Sleeve of High-speed Wire Rolling Mill’s Roller
FAN Yu-ming, ZHAO Shu-zhong, QIU Zu-rong, ZHAO Jin-yun,
CHEN Xi State Key Laboratory of Precision Measurement Technology
and Instruments, Tianjin University,Tianjin,300072,China
ABSTRACT
To obtain good assembly performance when transferring roll moment, a cone fit is adopted between cone shaft and cone sleeve of roller of high-speed wire rolling mill. This paper introduces an automatic cone measuring method, dissertates the principle of taking reference cylindrical surface of the roller as measuring reference to measure cones, and the main characteristics of the associated horizontal automatic cone measuring instrument. Measuring error of the instrument is also analyzed. The instrument uses grating transducers for cone diameter measurements and for axial positioning of transducer. The measuring error for diameter measurement is 1.4?m,the axial positioning error is less than 0.01mm, and the relative error for taper measurement is less than 2×10-3.Since the instrument is equipped with data acquisition system, many parameters and actual profile of the measured cone can be obtained according to the collected measuring data. Furthermore, virtual assembly of corn shaft with cone sleeve can be carried out on the computer, and the actual assembly effect of cone shaft with cone sleeve can be observed so that selective assembly with higher accuracy can be realized to the fullest extent.
Keywords: rolling mill, roller, grating transducer, stepping motor, virtual assembly
1. INTRODUCTION
Compared with smooth cylindrical fit, cone fit has advantages of automatic alignment, higher coaxiality, easy to adjust the degree of tightness, closer fit, easy to disassemble, etc. Therefore, it is widely used in mechanical facilities. Now, the rolling speed of high-speed wire rolling has exceeded 100m/s. To adapt to this speed, cone
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