基于有限元方法的钛合金整体结构件毛坯初始残余应力场构建.pdfVIP

中国科技论文在线 基于有限元方法的钛合金整体结构件毛坯 初始残余应力场构建# 杨勇，聂梦龙* 5 （青岛理工大学机械工程学院，山东 青岛 266033） 摘要：为了全面把握钛合金整体结构件毛坯的初始应力状态，根据热力学和弹塑性力学理论， 基于有限元方法模拟了钛合金整体结构件毛坯退火热处理过程，构建了钛合金整体结构件毛 坯的三维初始残余应力场。采用剥层法和 X 射线衍射技术相结合方法进行了钛合金毛坯的 残余应力测试，试验结果与模拟结果的一致性证明了钛合金毛坯退火过程有限元模拟是合理 10 的，所构建的初始残余应力场是正确的。研究结果表明：钛合金整体结构件毛坯冷却过程中 温度场在边缘角落区域冷却最快，其次为表层，心部冷却最慢；应力场沿厚度方向的表层与 心部之间热应力差值较大，而沿长度与宽度方向表层和心部的差值较小；最终残余应力场从 中心向外辐射，中心部最大，向外层逐渐减小，角落最小。 关键词：钛合金整体结构件；初始残余应力；退火；有限元模拟 15 中图分类号：V252 Construction of Initial Residual Stress Field for Titanium Alloy Monolithic Component Blank based on Finite Element Method 20 YANG Yong, NIE Menglong (Mechanical Engineering School, Qingdao Technological University, ShanDong QingDao 266033) Abstract: In this paper an annealing process analysis for titanium alloy monolithic component blank is performed based on finite element method by applying the thermo-mechanical and 25 elastic-plastic theories, which is employed to construct initial residual stress field. In order to verify the accuracy of finite element simulation, the stress experiment is carried out by combining stripping layer method with X-ray diffraction technology. The simulated residual stress is compared with experimental data and found to be in good agreement, validating, therefore, the proposed finite element model and constructed residual stress f